Woods Equipment S27CD, S22CD, S20CD, S15CD Changing Gearbox OIL, Gearbox leakage & Troubleshooting

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Gearbox leakage & Troubleshooting

Some gearbox oil leakage may be acceptable if:

1.Oil covers less than a 3-inch diameter circle around the shaft seal area (see Figure 30).

2.Oil covers less than a 4-inch diameter circle around the dipstick tube (see Figure 30).

If oil leakage covers an area larger than that described in 1 and 2, do the following:

1.Properly check oil level. If low, properly service.

2.Clean oily area of gearbox. Use a degreaser to remove all oil from outside surface of gearbox.

3.Closely monitor gearbox for 10 hours of operation. Check and service oil every 30 minutes or as needed to ensure operation does not occur with oil below the add mark.

4.If after 10 hours of operation, oil covers less than the area described in 1 & 2 above, seepage is considered to be acceptable.

5.If after 10 hours of operation, oil covers more than the area described in 1 & 2 above, this seepage is considered to be unacceptable leakage.

6.Gearboxes with unacceptable leakage should be rebuilt, replacing old seals and worn parts with new seals and parts. Gearbox rebuild and seal replacement parts are available through your local

Woods dealer. Consult with Woods Technical

Service for further details, rebuild recommendations, or warranty questions.

CHANGING GEARBOX OIL

Although gearbox oil never wears out, dust, dirt, and moisture can enter through the breather during opera- tion. These contaminants must be removed once a year to ensure a long life for working components. In very dusty or dirty conditions, change the oil twice a year.

1.Clear area of bystanders, especially children.

2.Shut off tractor, place all controls in neutral, set parking brake, remove key, and wait for all moving parts to stop.

3.Raise the unit to provide access to underside. Place safety stands or large blocks under frame.

4.Disconnect PTO driveline and hydraulic lines.

5.Place a pan under drain plug. Remove drain plug and dipstick plug (see Figure 31).

6.Allow gearbox to drain for 10 minutes.

NOTE: To remove the most contaminants, drain oil when gearbox is hot.

Figure 30. Acceptable Oil Leakage

28 Service & Maintenance

MAN0506 (Rev. 9/5/2008)

 

 

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Contents Flail Shredder Introduction Table of Contents LEA EL InstructivoSpecifications Balance Statement General InformationPreparation Safety RulesTraining Operation TransportationMaintenance Storage Safety & Instructional Decals Replace Immediately If DamagedPeligro Advertencia Be CarefulOperator Record Operator SIGN-OFF RecordOperation Principal ComponentsBREAK-IN of the Flail Shredder After operating for 1/2 hourHorsepower Tractor WeightPRE-OPERATION Check List Choosing the Correct TractorPTO Driveline Length With Quick Hitch Attachment Attaching Shredder to TractorCut only the male end. Never cut the female end Without Quick Hitch Attachment Pull-Type ModelAttach PTO Driveline Attach Hydraulics Center Cutter OptionRaise Stands Removing Shredder from TractorPreparing for Operation Flail HeightSET Operating Height Point Hitch ModelsPull-Type Models Point & 2-Point Hitch ModelsSetting Flail Height Setting Outer Trailing Wheels Casters & StrutsStarting the Tractor Stopping the TractorCleaning Hazard AreaGround Speed TurningAdditional Rear Wheels Rubber FlapsBED Cones Service & Maintenance LubricantsGreasing Lubrication ScheduleLubrication Points Daily or every 8 hours of operation Every 25 hours of operationEvery 40 hours of operation AnnuallyLubrication Service Record Hours Serviced by Gearbox OIL LeakageHours or daily HoursGearbox leakage & Troubleshooting Changing Gearbox OILWheel Spacing Ratchet Height AdjustmentReplacing Flail Knives Replacing Rubber Shield Flaps Servicing Rotors Flail TubesRemoving Components Replacing ComponentsReplacing Stub Shaft Servicing Weasler Modular Friction ClutchBreaking In the Clutch Run Removing the DrivelineRebuilding Overrunning Clutch Rebuilding Friction PackMounting Clutch to Shredder Service & Maintenance Troubleshooting Problem Cause SolutionWorksheet for Contour Flail Patterns 24’ Assembly Wheel AssemblyDealer SET-UP Instructions For Some Models Shipped on EndALL Units PULL-TYPE Hitch InstallationPull-type units only Manual Storage Tube Installation Optional Equipment Rubber Belting InstallationRubber Flap Installation Safety Light KIT InstallationInstall Center Deflector Safety Light Kit Diagram Non-End TowBlock Shredded Center CUT KIT InstallationAssemble Motor and Blade Install Motor Housing Assembly HosesInstall Hose Clamps Install DecalsConnect Hoses to Tractor Remove Deflector KitPRE-DELIVERY Check List Dealer Check ListsDelivery Check List Dealer Check Lists Parts Index Flail Shredder Center Drive Flail Shredder Frame Assembly Center Drive Flail Shredder Frame Assembly Parts List Part QTY DescriptionFlail Tube Assembly Left RightTing BED Cone Assembly Optional Parts Dual Safety Light KIT Optional Weasler 24K Torqmaster Clutch Assembly Weasler Automatic Clutch OptionalWeasler 30K 3-POINT PTO Shaft with Automatic Clutch Optional 1019820 Center Drive Gearbox Rubber Belting Advertencia Center Cutter KIT OptionalCenter Cutter KIT Parts List Center Deflector OptionalRubber Flap SAE Series Torque Chart Bolt Torque ChartMetric Series Torque Chart Bolt Size Chart AbbreviationsAssembly IndexWarranty Rev /3/2011 Woods Equipment Company South Illinois Route Post Office Box Oregon, Illinois