Woods Equipment S22CD, S20CD, S15CD Replacing Rubber Shield Flaps, Servicing Rotors Flail Tubes

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3.Disconnect driveline and hydraulic lines from the tractor.

4.Place safety stands or large blocks under the frame.

5.Loosen and remove the worn flail and its opposite on the other side of the rotor. Discard worn flails and their mounting hardware.

6.Replace with new flails and mounting hardware (see Figure 34).

Figure 34. Flail Replacement

NOTICE

To maintain rotor balance, always replace oppo- site (180°) pairs of flails and mounting hardware.

7.Tighten flail mounting flange lock nut.

8.Replace additional worn flails following step 5 and step 6.

9.Remove safety stands or blocks from under frame.

10.Lower unit and remove jack.

11.Attach driveline and hydraulic line to tractor.

12.Refer to Balance Statement, page 5, for balance issues.

REPLACING RUBBER SHIELD FLAPS

Rubber shield flaps on the front of the unit deflect or prevent stones or debris from being ejected when oper- ating unit. Replace if damaged or missing to provide a safe work environment. To replace, follow this proce- dure:

1.Clear the area of bystanders, especially children.

2.Lower the unit to the ground, place all controls in neutral, shut off engine, set park brake, remove key, and wait for all moving parts to stop before dismounting.

NOTE: For 3-point hitch units, unhook to gain access to center flaps.

3.Remove 3/8" nut, washer and carriage bolt from each worn flap. (Replace any worn or damaged hardware. See page 48 for hardware sizes.)

Figure 35. Front Rubber Shield Flaps

4.Replace damaged flap with new flap and secure with correct hardware.

NOTE: Use only genuine Woods parts when replacing flaps.

SERVICING ROTORS (FLAIL TUBES)

„Do not handle knives with bare hands. Careless or improper handling may result in serious injury.

Any excessive vibration caused by worn or missing knives or damaged drive components can cause damage to the shredder and personal injury. Excessive vibration can also be transmitted through the hitch mounts and PTO to the tractor resulting in tractor damage.

Once field operation has been started, it is the responsibility of the owner/operator to monitor and maintain acceptable rotor balance. Refer to Bal- ance Statement, page 5, for details.

NOTICE

Read Balance Statement, page 5, before replac- ing any knives.

Refer to Replacing Flails, page 29, for knife or knife component replacement.

The Woods Center Drive Flail Shredder has been designed for durability when shredding any type of crop. Some operating conditions will shorten the life of the shredder or components. These include operating too low to the ground or in frequent contact with the ground, and contact with large rocks or other foreign objects. Over time, some types of soils and crops can cause wear or damage to rotor components and affect rotor balance, leading to increased vibration. Contin- ued operation with excessive vibration can damage the shredder, requiring rotor service, removal, or replace- ment.

Factory balanced spare replacement rotors are avail- able through your local Woods dealer. Contact Woods

30 Service & Maintenance

MAN0506 (Rev. 9/5/2008)

 

 

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Contents Flail Shredder Introduction Table of Contents LEA EL InstructivoSpecifications Balance Statement General InformationSafety Rules PreparationTraining Operation TransportationMaintenance Storage Safety & Instructional Decals Replace Immediately If DamagedPeligro Advertencia Be CarefulOperator Record Operator SIGN-OFF RecordBREAK-IN of the Flail Shredder OperationPrincipal Components After operating for 1/2 hourPRE-OPERATION Check List HorsepowerTractor Weight Choosing the Correct TractorPTO Driveline Length Attaching Shredder to Tractor With Quick Hitch AttachmentCut only the male end. Never cut the female end Attach PTO Driveline Without Quick Hitch AttachmentPull-Type Model Attach Hydraulics Center Cutter OptionPreparing for Operation Raise StandsRemoving Shredder from Tractor Flail HeightPull-Type Models SET Operating HeightPoint Hitch Models Point & 2-Point Hitch ModelsStarting the Tractor Setting Flail HeightSetting Outer Trailing Wheels Casters & Struts Stopping the TractorGround Speed CleaningHazard Area TurningRubber Flaps Additional Rear WheelsBED Cones Greasing Service & MaintenanceLubricants Lubrication ScheduleLubrication Points Every 40 hours of operation Daily or every 8 hours of operationEvery 25 hours of operation Annually Hours or daily Lubrication Service Record Hours Serviced by Gearbox OIL Leakage HoursGearbox leakage & Troubleshooting Changing Gearbox OILRatchet Height Adjustment Wheel SpacingReplacing Flail Knives Replacing Rubber Shield Flaps Servicing Rotors Flail TubesRemoving Components Replacing ComponentsBreaking In the Clutch Run Replacing Stub ShaftServicing Weasler Modular Friction Clutch Removing the DrivelineRebuilding Friction Pack Rebuilding Overrunning ClutchMounting Clutch to Shredder Service & Maintenance Troubleshooting Problem Cause SolutionWorksheet for Contour Flail Patterns 24’ Dealer SET-UP Instructions AssemblyWheel Assembly For Some Models Shipped on EndPULL-TYPE Hitch Installation ALL UnitsPull-type units only Rubber Flap Installation Manual Storage Tube InstallationOptional Equipment Rubber Belting Installation Safety Light KIT InstallationInstall Center Deflector Safety Light Kit Diagram Non-End TowCenter CUT KIT Installation Block ShreddedAssemble Motor and Blade Install Motor Housing Assembly HosesConnect Hoses to Tractor Install Hose ClampsInstall Decals Remove Deflector KitDealer Check Lists PRE-DELIVERY Check ListDelivery Check List Dealer Check Lists Parts Index Flail Shredder Center Drive Flail Shredder Frame Assembly Center Drive Flail Shredder Frame Assembly Parts List Part QTY DescriptionFlail Tube Assembly Left RightTing BED Cone Assembly Optional Parts Dual Safety Light KIT Optional Weasler 24K Torqmaster Clutch Assembly Weasler Automatic Clutch OptionalWeasler 30K 3-POINT PTO Shaft with Automatic Clutch Optional 1019820 Center Drive Gearbox Rubber Belting Advertencia Center Cutter KIT OptionalCenter Cutter KIT Parts List Center Deflector OptionalRubber Flap Bolt Torque Chart SAE Series Torque ChartMetric Series Torque Chart Bolt Size Chart AbbreviationsAssembly IndexWarranty Rev /3/2011 Woods Equipment Company South Illinois Route Post Office Box Oregon, Illinois