Woods Equipment S27CD, S22CD, S20CD, S15CD, S25CD manual Maintenance

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SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

(Safety Rules continued from previous page)

„Look down and to the rear and make sure area is clear before operating in reverse.

„Do not operate or transport on steep slopes.

„Do not stop, start, or change directions sud- denly on slopes.

„Use extreme care and reduce ground speed on slopes and rough terrain.

„Watch for hidden hazards on the terrain during operation.

„Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

„Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

MAINTENANCE

„Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pres- sure, set parking brake, stop engine, remove key, and unfasten seat belt.

„Before performing any service or maintenance, lower equipment to ground or block securely, turn off engine, remove key, and disconnect driveline from tractor PTO.

„Before working underneath, read manual instructions, securely block up, and check stability. Secure blocking prevents equipment from drop- ping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.

„Work not covered in SERVICE & MAINTENANCE must be done by a qualified dealership. Special skills, tools, and safety procedures may be required. Failure to follow these instructions can result in serious injury or death.

„Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo- nents in any way.

„Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifica- tions and may be dangerous.

„Use a suitable lifting device of sufficient capac- ity. Use adequate personnel to handle heavy com- ponents.

„Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

„Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- ing equipment.

„Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under- neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect- edly and cause severe injury or death. Follow Oper- ator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

„Make sure attachment is properly secured, adjusted, and in good operating condition.

„Keep all persons away from operator control area while performing adjustments, service, or maintenance.

„Make certain all movement of equipment com- ponents has stopped before approaching for ser- vice.

„Air in hydraulic systems can cause erratic oper- ation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.

„Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

„Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

„Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

8Safety

CD Flail Shredder MAN0506 (4/15/2006)

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Contents Flail Shredder Introduction Table of Contents LEA EL InstructivoSpecifications Balance Statement General InformationTraining Safety RulesPreparation Operation TransportationMaintenance Storage Safety & Instructional Decals Replace Immediately If DamagedPeligro Advertencia Be CarefulOperator Record Operator SIGN-OFF RecordOperation Principal ComponentsBREAK-IN of the Flail Shredder After operating for 1/2 hourHorsepower Tractor WeightPRE-OPERATION Check List Choosing the Correct TractorPTO Driveline Length Cut only the male end. Never cut the female end Attaching Shredder to TractorWith Quick Hitch Attachment Without Quick Hitch Attachment Pull-Type ModelAttach PTO Driveline Attach Hydraulics Center Cutter OptionRaise Stands Removing Shredder from TractorPreparing for Operation Flail HeightSET Operating Height Point Hitch ModelsPull-Type Models Point & 2-Point Hitch ModelsSetting Flail Height Setting Outer Trailing Wheels Casters & StrutsStarting the Tractor Stopping the TractorCleaning Hazard AreaGround Speed TurningBED Cones Rubber FlapsAdditional Rear Wheels Service & Maintenance LubricantsGreasing Lubrication ScheduleLubrication Points Daily or every 8 hours of operation Every 25 hours of operationEvery 40 hours of operation AnnuallyLubrication Service Record Hours Serviced by Gearbox OIL LeakageHours or daily HoursGearbox leakage & Troubleshooting Changing Gearbox OILReplacing Flail Knives Ratchet Height AdjustmentWheel Spacing Replacing Rubber Shield Flaps Servicing Rotors Flail TubesRemoving Components Replacing ComponentsReplacing Stub Shaft Servicing Weasler Modular Friction ClutchBreaking In the Clutch Run Removing the DrivelineMounting Clutch to Shredder Rebuilding Friction PackRebuilding Overrunning Clutch Service & Maintenance Troubleshooting Problem Cause SolutionWorksheet for Contour Flail Patterns 24’ Assembly Wheel AssemblyDealer SET-UP Instructions For Some Models Shipped on EndPull-type units only PULL-TYPE Hitch InstallationALL Units Manual Storage Tube Installation Optional Equipment Rubber Belting InstallationRubber Flap Installation Safety Light KIT InstallationInstall Center Deflector Safety Light Kit Diagram Non-End TowAssemble Motor and Blade Center CUT KIT InstallationBlock Shredded Install Motor Housing Assembly HosesInstall Hose Clamps Install DecalsConnect Hoses to Tractor Remove Deflector KitDelivery Check List Dealer Check ListsPRE-DELIVERY Check List Dealer Check Lists Parts Index Flail Shredder Center Drive Flail Shredder Frame Assembly Center Drive Flail Shredder Frame Assembly Parts List Part QTY DescriptionFlail Tube Assembly Left RightTing BED Cone Assembly Optional Parts Dual Safety Light KIT Optional Weasler 24K Torqmaster Clutch Assembly Weasler Automatic Clutch OptionalWeasler 30K 3-POINT PTO Shaft with Automatic Clutch Optional 1019820 Center Drive Gearbox Rubber Belting Advertencia Center Cutter KIT OptionalCenter Cutter KIT Parts List Center Deflector OptionalRubber Flap Metric Series Torque Chart Bolt Torque ChartSAE Series Torque Chart Bolt Size Chart AbbreviationsAssembly IndexWarranty Rev /3/2011 Woods Equipment Company South Illinois Route Post Office Box Oregon, Illinois