Woods Equipment S15CD, S22CD, S20CD, S27CD, S25CD manual Operation, Transportation

Page 7

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

„Connect PTO driveline directly to power unit PTO shaft. Never use adapter sleeves or adapter shafts. Adapters can cause driveline failures due to incorrect spline or incorrect operating length and can result in personal injury or death.

„Inspect rubber flaps and swing rod before each use. Replace if damaged or missing. Flaps must pivot and hang freely so there are no gaps. Do not put equipment into service until repaired.

„Remove accumulated debris from this equip- ment, power unit, and engine to avoid fire hazard.

„Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

„Make sure shields and guards are properly installed and in good condition. Replace if dam- aged.

„A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

„Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

attachments are in transport position. Without this weight, front tractor wheels could raise up result- ing in loss of steering. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

„Always raise unit and install transport locks before transporting. Leak down or failure of mechanical or hydraulic system can cause equip- ment to drop.

„Always attach safety chain to tractor drawbar when transporting unit.

OPERATION

„Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- ing equipment.

„Keep bystanders away from equipment.

„Do not operate or transport equipment while under the influence of alcohol or drugs.

„Operate only in daylight or good artificial light.

„Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

„Always comply with all state and local lighting and marking requirements.

„Never allow riders on power unit or attachment.

TRANSPORTATION

„Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

„Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

„A minimum 20% of tractor and equipment weight must be on the tractor front wheels when

„Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

„Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

„Operate tractor PTO at the rpm speed stated in “Specifications” section.

(Safety Rules continued on next page)

CD Flail Shredder MAN0506 (4/15/2006)

Safety 7

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Contents Flail Shredder Introduction LEA EL Instructivo Table of ContentsSpecifications General Information Balance StatementPreparation Safety RulesTraining Transportation OperationMaintenance Storage Replace Immediately If Damaged Safety & Instructional DecalsPeligro Be Careful AdvertenciaOperator SIGN-OFF Record Operator RecordAfter operating for 1/2 hour OperationPrincipal Components BREAK-IN of the Flail ShredderChoosing the Correct Tractor HorsepowerTractor Weight PRE-OPERATION Check ListPTO Driveline Length With Quick Hitch Attachment Attaching Shredder to TractorCut only the male end. Never cut the female end Attach Hydraulics Center Cutter Option Without Quick Hitch AttachmentPull-Type Model Attach PTO DrivelineFlail Height Raise StandsRemoving Shredder from Tractor Preparing for OperationPoint & 2-Point Hitch Models SET Operating HeightPoint Hitch Models Pull-Type ModelsStopping the Tractor Setting Flail HeightSetting Outer Trailing Wheels Casters & Struts Starting the TractorTurning CleaningHazard Area Ground SpeedAdditional Rear Wheels Rubber FlapsBED Cones Lubrication Schedule Service & MaintenanceLubricants GreasingLubrication Points Annually Daily or every 8 hours of operationEvery 25 hours of operation Every 40 hours of operationHours Lubrication Service Record Hours Serviced byGearbox OIL Leakage Hours or dailyChanging Gearbox OIL Gearbox leakage & TroubleshootingWheel Spacing Ratchet Height AdjustmentReplacing Flail Knives Servicing Rotors Flail Tubes Replacing Rubber Shield FlapsReplacing Components Removing ComponentsRemoving the Driveline Replacing Stub ShaftServicing Weasler Modular Friction Clutch Breaking In the Clutch RunRebuilding Overrunning Clutch Rebuilding Friction PackMounting Clutch to Shredder Service & Maintenance Problem Cause Solution TroubleshootingWorksheet for Contour Flail Patterns 24’ For Some Models Shipped on End AssemblyWheel Assembly Dealer SET-UP InstructionsALL Units PULL-TYPE Hitch InstallationPull-type units only Safety Light KIT Installation Manual Storage Tube InstallationOptional Equipment Rubber Belting Installation Rubber Flap InstallationSafety Light Kit Diagram Non-End Tow Install Center DeflectorBlock Shredded Center CUT KIT InstallationAssemble Motor and Blade Assembly Hoses Install Motor HousingRemove Deflector Kit Install Hose ClampsInstall Decals Connect Hoses to TractorPRE-DELIVERY Check List Dealer Check ListsDelivery Check List Dealer Check Lists Parts Index Flail Shredder Center Drive Flail Shredder Frame Assembly Part QTY Description Center Drive Flail Shredder Frame Assembly Parts ListLeft Right Flail Tube AssemblyTing BED Cone Assembly Optional Parts Dual Safety Light KIT Optional Weasler Automatic Clutch Optional Weasler 24K Torqmaster Clutch AssemblyWeasler 30K 3-POINT PTO Shaft with Automatic Clutch Optional 1019820 Center Drive Gearbox Rubber Belting Center Cutter KIT Optional AdvertenciaCenter Deflector Optional Center Cutter KIT Parts ListRubber Flap SAE Series Torque Chart Bolt Torque ChartMetric Series Torque Chart Abbreviations Bolt Size ChartIndex AssemblyWarranty Rev /3/2011 South Illinois Route Post Office Box Oregon, Illinois Woods Equipment Company