Woods Equipment S25CD, S22CD Service & Maintenance, Lubricants, Greasing, Lubrication Schedule

Page 24

SERVICE & MAINTENANCE

„Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pres- sure, set parking brake, stop engine, remove key, and unfasten seat belt.

„Before working underneath, read manual instructions, securely block up, and check stability. Secure blocking prevents equipment from drop- ping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.

„Keep all persons away from operator control area while performing adjustments, service, or maintenance.

„Do not handle knives with bare hands. Careless or improper handling may result in serious injury.

„Make sure shields and guards are properly installed and in good condition. Replace if damaged.

CAUTION

„Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

„Make certain all movement of equipment com- ponents has stopped before approaching for ser- vice.

LUBRICANTS

1.Grease

Use an SAE multi-purpose high temperature

grease with extreme pressure (EP) performance. An SAE multi-purpose lithium-based grease is also acceptable.

2.Gearbox Oil

Use an SAE 85W90 gear oil for all operating conditions. Capacity: 2-1/2 U.S. quarts (110 oz.).

Storing Lubricants

Your unit can operate at top efficiency only if clean lubricants are used. Use clean containers to handle all lubricants. Store them in an area protected from dust, moisture, and other contaminants.

GREASING

NOTE: Use the Lubrication Service Record, page 27 to keep a record of all scheduled maintenance.

1.Use a hand-held grease gun for all greasing.

2.Wipe grease fitting with a clean cloth before greasing to avoid injecting dirt and grit.

3.Replace and repair broken fittings immediately.

4.If fittings will not take grease, remove and clean thoroughly. Also clean lubricant passageway. Replace fitting if necessary.

LUBRICATION SCHEDULE

NOTE: Recommendations are based on normal oper- ating conditions. Severe or unusual conditions may require more frequent lubrication or oil changes. Refer to Figure 23.

Daily or every 8 hours of operation

PTO Driveline Lubricate daily or every 8 hours of oper- ation (every 4 hours if U-joints run at angles). See Fig- ure 22 for lubrication points.

24 Service & Maintenance

MAN0506 (Rev. 9/5/2008)

 

 

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Contents Flail Shredder Introduction Table of Contents LEA EL InstructivoSpecifications Balance Statement General InformationSafety Rules PreparationTraining Operation TransportationMaintenance Storage Safety & Instructional Decals Replace Immediately If DamagedPeligro Advertencia Be CarefulOperator Record Operator SIGN-OFF RecordOperation Principal ComponentsBREAK-IN of the Flail Shredder After operating for 1/2 hourHorsepower Tractor WeightPRE-OPERATION Check List Choosing the Correct TractorPTO Driveline Length Attaching Shredder to Tractor With Quick Hitch AttachmentCut only the male end. Never cut the female end Without Quick Hitch Attachment Pull-Type ModelAttach PTO Driveline Attach Hydraulics Center Cutter OptionRaise Stands Removing Shredder from TractorPreparing for Operation Flail HeightSET Operating Height Point Hitch ModelsPull-Type Models Point & 2-Point Hitch ModelsSetting Flail Height Setting Outer Trailing Wheels Casters & StrutsStarting the Tractor Stopping the TractorCleaning Hazard AreaGround Speed TurningRubber Flaps Additional Rear WheelsBED Cones Service & Maintenance LubricantsGreasing Lubrication ScheduleLubrication Points Daily or every 8 hours of operation Every 25 hours of operationEvery 40 hours of operation AnnuallyLubrication Service Record Hours Serviced by Gearbox OIL LeakageHours or daily HoursGearbox leakage & Troubleshooting Changing Gearbox OILRatchet Height Adjustment Wheel SpacingReplacing Flail Knives Replacing Rubber Shield Flaps Servicing Rotors Flail TubesRemoving Components Replacing ComponentsReplacing Stub Shaft Servicing Weasler Modular Friction ClutchBreaking In the Clutch Run Removing the DrivelineRebuilding Friction Pack Rebuilding Overrunning ClutchMounting Clutch to Shredder Service & Maintenance Troubleshooting Problem Cause SolutionWorksheet for Contour Flail Patterns 24’ Assembly Wheel AssemblyDealer SET-UP Instructions For Some Models Shipped on EndPULL-TYPE Hitch Installation ALL UnitsPull-type units only Manual Storage Tube Installation Optional Equipment Rubber Belting InstallationRubber Flap Installation Safety Light KIT InstallationInstall Center Deflector Safety Light Kit Diagram Non-End TowCenter CUT KIT Installation Block ShreddedAssemble Motor and Blade Install Motor Housing Assembly HosesInstall Hose Clamps Install DecalsConnect Hoses to Tractor Remove Deflector KitDealer Check Lists PRE-DELIVERY Check ListDelivery Check List Dealer Check Lists Parts Index Flail Shredder Center Drive Flail Shredder Frame Assembly Center Drive Flail Shredder Frame Assembly Parts List Part QTY DescriptionFlail Tube Assembly Left RightTing BED Cone Assembly Optional Parts Dual Safety Light KIT Optional Weasler 24K Torqmaster Clutch Assembly Weasler Automatic Clutch OptionalWeasler 30K 3-POINT PTO Shaft with Automatic Clutch Optional 1019820 Center Drive Gearbox Rubber Belting Advertencia Center Cutter KIT OptionalCenter Cutter KIT Parts List Center Deflector OptionalRubber Flap Bolt Torque Chart SAE Series Torque ChartMetric Series Torque Chart Bolt Size Chart AbbreviationsAssembly IndexWarranty Rev /3/2011 Woods Equipment Company South Illinois Route Post Office Box Oregon, Illinois
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