Woods Equipment S20CD, S22CD, S15CD, S27CD, S25CD manual Safety Rules, Preparation, Training

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SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident preven- tion are dependent upon the awareness, concern, judgement, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

It has been said “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

PREPARATION

„Use a suitable lifting device of sufficient capac- ity. Use adequate personnel to handle heavy com- ponents.

„Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

„Air in hydraulic systems can cause erratic oper- ation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.

TRAINING

„Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace- ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319- 6637.) Failure to follow instructions or safety rules can result in serious injury or death.

„If you do not understand any part of this manual and need assistance, see your dealer.

„Know your controls and how to stop engine and attachment quickly in an emergency.

„Operators must be instructed in and be capable of the safe operation of the equipment, its attach- ments, and all controls. Do not allow anyone to operate this equipment without proper instruc- tions.

„Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

„Make sure that all operating and service person- nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan- grene, serious injury, or death will result. CON-

TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

„Never allow children or untrained persons to operate equipment.

„Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

„Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

„When attaching a pull-type unit to the tractor drawbar, always use a high-strength drawbar pin. The drawbar pin must have a device that will lock it into position. Secure safety chain to attachment and tractor.

„Make sure attachment is properly secured, adjusted, and in good operating condition.

„Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

„Before starting power unit, check all equipment driveline guards for damage. Replace any damaged guards. Make sure all guards rotate freely on all drivelines. If guards do not rotate freely on drive- lines, repair and replace bearings before putting equipment into service.

„Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

6Safety

CD Flail Shredder MAN0506 (4/15/2006)

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Contents Flail Shredder Introduction Table of Contents LEA EL InstructivoSpecifications Balance Statement General InformationSafety Rules PreparationTraining Operation TransportationMaintenance Storage Safety & Instructional Decals Replace Immediately If DamagedPeligro Advertencia Be CarefulOperator Record Operator SIGN-OFF RecordBREAK-IN of the Flail Shredder OperationPrincipal Components After operating for 1/2 hourPRE-OPERATION Check List HorsepowerTractor Weight Choosing the Correct TractorPTO Driveline Length Attaching Shredder to Tractor With Quick Hitch AttachmentCut only the male end. Never cut the female end Attach PTO Driveline Without Quick Hitch AttachmentPull-Type Model Attach Hydraulics Center Cutter OptionPreparing for Operation Raise StandsRemoving Shredder from Tractor Flail HeightPull-Type Models SET Operating HeightPoint Hitch Models Point & 2-Point Hitch ModelsStarting the Tractor Setting Flail HeightSetting Outer Trailing Wheels Casters & Struts Stopping the TractorGround Speed CleaningHazard Area TurningRubber Flaps Additional Rear WheelsBED Cones Greasing Service & MaintenanceLubricants Lubrication ScheduleLubrication Points Every 40 hours of operation Daily or every 8 hours of operationEvery 25 hours of operation AnnuallyHours or daily Lubrication Service Record Hours Serviced byGearbox OIL Leakage HoursGearbox leakage & Troubleshooting Changing Gearbox OILRatchet Height Adjustment Wheel SpacingReplacing Flail Knives Replacing Rubber Shield Flaps Servicing Rotors Flail TubesRemoving Components Replacing ComponentsBreaking In the Clutch Run Replacing Stub ShaftServicing Weasler Modular Friction Clutch Removing the DrivelineRebuilding Friction Pack Rebuilding Overrunning ClutchMounting Clutch to Shredder Service & Maintenance Troubleshooting Problem Cause SolutionWorksheet for Contour Flail Patterns 24’ Dealer SET-UP Instructions AssemblyWheel Assembly For Some Models Shipped on EndPULL-TYPE Hitch Installation ALL UnitsPull-type units only Rubber Flap Installation Manual Storage Tube InstallationOptional Equipment Rubber Belting Installation Safety Light KIT InstallationInstall Center Deflector Safety Light Kit Diagram Non-End TowCenter CUT KIT Installation Block ShreddedAssemble Motor and Blade Install Motor Housing Assembly HosesConnect Hoses to Tractor Install Hose ClampsInstall Decals Remove Deflector KitDealer Check Lists PRE-DELIVERY Check ListDelivery Check List Dealer Check Lists Parts Index Flail Shredder Center Drive Flail Shredder Frame Assembly Center Drive Flail Shredder Frame Assembly Parts List Part QTY DescriptionFlail Tube Assembly Left RightTing BED Cone Assembly Optional Parts Dual Safety Light KIT Optional Weasler 24K Torqmaster Clutch Assembly Weasler Automatic Clutch OptionalWeasler 30K 3-POINT PTO Shaft with Automatic Clutch Optional 1019820 Center Drive Gearbox Rubber Belting Advertencia Center Cutter KIT OptionalCenter Cutter KIT Parts List Center Deflector OptionalRubber Flap Bolt Torque Chart SAE Series Torque ChartMetric Series Torque Chart Bolt Size Chart AbbreviationsAssembly IndexWarranty Rev /3/2011 Woods Equipment Company South Illinois Route Post Office Box Oregon, Illinois