Woods Equipment S27CD, S22CD Assembly, Dealer SET-UP Instructions, For Some Models Shipped on End

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ASSEMBLY

DEALER SET-UP INSTRUCTIONS

„Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- ing equipment.

„Do not handle knives with bare hands. Careless or improper handling may result in serious injury.

„Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

„Make sure that all operating and service person- nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan- grene, serious injury, or death will result. CON-

TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

„Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

CAUTION

„Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

„Use a suitable lifting device of sufficient capac- ity. Use adequate personnel to handle heavy com- ponents.

1.Open the crate and cartons containing the attaching components and mounting hardware.

2.Use the packing list to check that all parts have been shipped.

For Some Models Shipped on End

Units that stand on their aft ends during shipping have a dipstick shipping plug installed in the gearbox dipstick tube to prevent leakage during shipping.

NOTICE

For units shipped on aft end, the dipstick ship- ping plug must be removed before shredder opera- tion. Replace plug with dipstick in filler tube after shredder has been removed from truck and leveled.

After the unit has been leveled for a couple of hours, check oil level and service through the dipstick/filler tube as required.

Figure 40. Dipstick Shipping Plug Removal

WHEEL ASSEMBLY

1.Raise the rear of the unit.

2.Place safety stands or large blocks under frame.

3.Measure the wheel spacing from the center of the unit. Mark the frame (rockshaft).

4.Install the wheel assembly to the rockshaft (Figure 41). If equipped with caster wheels, verify that there is enough clearance for casters to rotate without hitting each other. Failure to do so will result in tire damage.

5.Tighten mounting bolts to their specified torque.

Figure 41. Wheel Assembly Installed

3-POINT UNITS

6.Attach floating upper mast (1) to shredder using two hardened bushings, 1 x 5" hex bolts, lock nuts, and four 3/4 x 3" spacers. See parts list for hardware, page 48-48. (Keep hardware loose.)

38 Assembly

MAN0506 (Rev. 9/5/2008)

 

 

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Contents Flail Shredder Introduction Table of Contents LEA EL InstructivoSpecifications Balance Statement General InformationTraining Safety RulesPreparation Operation TransportationMaintenance Storage Safety & Instructional Decals Replace Immediately If DamagedPeligro Advertencia Be CarefulOperator Record Operator SIGN-OFF RecordBREAK-IN of the Flail Shredder OperationPrincipal Components After operating for 1/2 hourPRE-OPERATION Check List HorsepowerTractor Weight Choosing the Correct TractorPTO Driveline Length Cut only the male end. Never cut the female end Attaching Shredder to TractorWith Quick Hitch Attachment Attach PTO Driveline Without Quick Hitch AttachmentPull-Type Model Attach Hydraulics Center Cutter OptionPreparing for Operation Raise StandsRemoving Shredder from Tractor Flail HeightPull-Type Models SET Operating HeightPoint Hitch Models Point & 2-Point Hitch ModelsStarting the Tractor Setting Flail HeightSetting Outer Trailing Wheels Casters & Struts Stopping the TractorGround Speed CleaningHazard Area TurningBED Cones Rubber FlapsAdditional Rear Wheels Greasing Service & MaintenanceLubricants Lubrication ScheduleLubrication Points Every 40 hours of operation Daily or every 8 hours of operationEvery 25 hours of operation AnnuallyHours or daily Lubrication Service Record Hours Serviced byGearbox OIL Leakage HoursGearbox leakage & Troubleshooting Changing Gearbox OILReplacing Flail Knives Ratchet Height AdjustmentWheel Spacing Replacing Rubber Shield Flaps Servicing Rotors Flail TubesRemoving Components Replacing ComponentsBreaking In the Clutch Run Replacing Stub ShaftServicing Weasler Modular Friction Clutch Removing the DrivelineMounting Clutch to Shredder Rebuilding Friction PackRebuilding Overrunning Clutch Service & Maintenance Troubleshooting Problem Cause SolutionWorksheet for Contour Flail Patterns 24’ Dealer SET-UP Instructions AssemblyWheel Assembly For Some Models Shipped on EndPull-type units only PULL-TYPE Hitch InstallationALL Units Rubber Flap Installation Manual Storage Tube InstallationOptional Equipment Rubber Belting Installation Safety Light KIT InstallationInstall Center Deflector Safety Light Kit Diagram Non-End TowAssemble Motor and Blade Center CUT KIT InstallationBlock Shredded Install Motor Housing Assembly HosesConnect Hoses to Tractor Install Hose ClampsInstall Decals Remove Deflector KitDelivery Check List Dealer Check ListsPRE-DELIVERY Check List Dealer Check Lists Parts Index Flail Shredder Center Drive Flail Shredder Frame Assembly Center Drive Flail Shredder Frame Assembly Parts List Part QTY DescriptionFlail Tube Assembly Left RightTing BED Cone Assembly Optional Parts Dual Safety Light KIT Optional Weasler 24K Torqmaster Clutch Assembly Weasler Automatic Clutch OptionalWeasler 30K 3-POINT PTO Shaft with Automatic Clutch Optional 1019820 Center Drive Gearbox Rubber Belting Advertencia Center Cutter KIT OptionalCenter Cutter KIT Parts List Center Deflector OptionalRubber Flap Metric Series Torque Chart Bolt Torque ChartSAE Series Torque Chart Bolt Size Chart AbbreviationsAssembly IndexWarranty Rev /3/2011 Woods Equipment Company South Illinois Route Post Office Box Oregon, Illinois