Alamo JD-5525, JD-5425, JD-5225, JD-5205, JD-5105, JD-5325 manual Leveling Tractor

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General Information / Installation Requirements

WARNING! Disconnect the negative lead (ground) from the battery terminal to prevent any damage to the electrical system.

LEVELING TRACTOR:

TRACTOR MUST be on level ground before assembly is begun. The tractor must be level, All tires must have the proper amount of air in them as per tire and/or Tractors manufactures recommendations. DO NOT level tractor by over inflating tires. The tractor can be leveled by jacking it up and putting it on jack stands if needed, but this will mean the tractor will be un-level when they are removed. If the tractor does not sit level you must find out why so mower will be level when mounted, if it is mounted with the tractor un-level the mower will be un-level when tractor is leveled.

Replacement Oil Filter

Areplacement filter element for return filter assembly should be of the correct type when replaced. This Mower unit's hydraulic components have been carefully cleaned and packaged at the factory to prevent contamination from entering the system. However, dust and dirt particles may enter into the sealed components through transportation, handling, rain, or just sitting in a dirty or harsh environment. Therefore to assure that the hydraulic system is properly clean, please prepare the area where the unit is to be assembled. The area should be on a hard concrete floor that has been swept clean of all dust and contaminants. Unpacked the Mower unit carefully so that the seals on the hydraulic components are not broken or pulled off.

WARNING! Before attempting to assemble the mower to the tractor, move the tractor to a clean solid surface, preferably a concrete shop surface with an over head crane. The crane should have a rated capacity to lift the heaviest component or assembly. A 5-ton crane is recommended for the assembly work. If a smaller crane is used, be sure not to exceed the rated capacity of the crane.

Always follow all OSHA crane operating and inspection rules, regulations, inspection requirements, and recommended practices when using the crane. Never work under any component that is lifted by the crane unless it is also supported by appropriate stands that are capable of supporting the component.

Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05

© 2005 Alamo Group Inc.

Section 2 - 4

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Contents Switchblade Page Page To the OWNER/OPERATOR/DEALER Introduction About this ManualIndex Assembly Instruction Model SpecificationsElectrical Connections Alamo Group Inc Section Do not Safety Recommendations Required of the OwnerRequired of the Operator Standard Specifications Switch Blade 5 ft. & 6 ft Using AN Adapter with a Torque Wrench Hose END Fitting Torque Specs Switch Blade General Information / Installation Requirements Tractor, Area Cleanliness General InformationLeveling Tractor General Information / Installation Requirements Do not Weld On This Unit During or After Installation Section Pump / Driveshaft Schematic 5425 Use Existing Bolt & Lockwasher From Crankshaft PulleyPump / Driveline Schematic 5225 & 5325 CAB/ Rops 234Pump / Driveline Schematic 5105 & 5205 CAB/ Rops 234Pump & Drive Shaft Installation Pump & Drive Shaft InstallationLower Plate Front END TOP Cccccccc JD-5425 & JD-5525 Machined Pump Typical Drive Shaft Installation 5105 & 5205 only Drive Shaft InstallationSwitchblade Frame Installation Frame Installation Carriage Arm Pivot Pin Tank Mounting Bolts Mount Kit Component Identification Alamo Group Inc Switchblade Control Valve & Valve Controls Installation Two Spool Control ValveHydraulicControl Valve & Hoses Rops Control Valve & Hoses RopsHydraulicControl Valve & Hoses CAB HydraulicControl Valve & Hoses CAB Control Valve & Valve Controls Installation CAB Control Valve & Valve Controls Installation Remote Cables Control Cable Connection to Control Stick AssembliesPush / Pull & Reversing Toggle Switch HydraulicControl Valve & Hoses Control Valve & HosesSingle RH Wing Shown Hydraulic Connections / Hose RoutingHydraulicPump Hose Connection Fill Hydraulic Tank Fill Hydraulic Tank with OilFill Hydraulic Tank Alamo Group Inc Electrical Connections Motor Pump Electrical Circuit Electrical Circuit RH Wing MowerMechanical Repairs & Adjustments Pitch Adjustment Cutter BAR AdjustmentsLead Adjustment Guard AdjustmentWear Plates Knife Replacement ClipsKnife Repair Cutter BAR Replacement Cutter Bar Assembly ReplacementKnife BAR Replacement Knife Bar ReplacementKnife Replacement 123143431233Inner Shoe Replacement Outer Shoe Assembly ReplacementOuter Shoe Assembly Replacement Rock Guard, Clip & Wear Plate ReplacementInner Shoe Weldment Replacement Inner Shoe Weldment ReplacementInner Shoe Weldment Replacement Carriage ARM Assembly Replacement Carriage Arm Assembly Replace- mentKnife Drive Repair / Replacement Knife Drive Assembly Repair / ReplacementKnife Drive Repair / Replacement Alamo Group Inc Switchblade Mount Kit Component Identification Mount Kit Rops Flat Ioos Platform OnlyMount Kit Bill of Material 5425 & 5525 CAB / Rops WD & 4WD Rops W/ Flat PlatformAbove items are included in Hydraulic Kit P/N Used On John Deere 5425/5525 CAB only / 2&4wd From Previous John Deere Mount Kit Bill of Material 5225 & 5325 CAB / Rops Used On John Deere 5225/5325 CAB only / 2&4wdAbove items are included in Hydraulic Kit P/N Pump Guard Kit, P/N 02983480 Consist of the Following Items Hydraulic Kit 02983099 Consist of the Following Items Used On John Deere 5225/5325 Rops / 2&4wd w/ Flat Platform ADP HYD Elbow 4MJ 4FJX 45DEG 5105/5205 ROPS/2&4wd Mount Kit Bill of Material 5105 & 5205 Rops Used On John Deere 5105/5205 Rops / 2&4wdOptions Pump / Driveline Schematic 5425 & 5525 CAB/ Rops Pump Drive SchematicBolts, P/N Lockwasher, P/N Crankshaft Pulley Adapter Bolts 4 Req Setscrew, P/N JD-5105 26.50 LG Hose Ring Mount Kit Component Identification Mount Kit Component Identification 5425 JD-5425 & JD-5525 Model Tractor Only Mount Kit Component Identification 5225 JD-5225 & JD-5325 Model Tractor OnlyMount Kit Component Identification 5105 JD-5105 & JD-5205 Model Tractor OnlyCommon Component Identification All Tractors Page Hydraulic Schematic RH Wing Only Hydraulic Schematic Dual RH & LH Wing Hydraulic Hose Routing Schematic Hydraulic Hose Routing Mount Kit Component Identification Page Switch Blade JD-5105-5205-5225-5325-5425-5525 Asy. Man /05