Alamo JD-5325, JD-5525, JD-5425, JD-5225, JD-5205, JD-5105 manual HydraulicControl Valve & Hoses

Page 47

HydraulicControl Valve & Hoses

Control Valve & Hoses:

 

 

 

 

 

Figure 21

 

1.

The two spool valve assembly shown (See

 

1

 

 

 

Figure 21) shows the fittings that are used on the two

 

 

 

 

spool control valve. Study the drawing. When working

 

2

 

 

on valve always clean the exterior of the valve and

 

 

 

hoses before disconnecting them. After disconnect-

 

3

 

 

ing the hoses cap them with clean caps to keep

 

 

 

 

 

 

 

contamination out of hydraulic system. When disas-

 

 

 

2

sembling the valve make certain the OD of it and all

 

 

 

work areas are clean, do not use dirty tools or rags that

4

 

3

 

will leave lint. Only lint free towels (paper or suitable

 

 

 

 

type) can be used to wipe down the hydraulic system.

 

4

 

 

If any components need to be held in the valve body

 

 

 

 

 

 

 

during assembly petroleum jelly can be used.

Item Part No.

Qty. Description

 

 

2.

When Connecting the hoses to the control

1.

02968850

2

Adapter,Straight 8MB - 6MJ

2.

03200284

2

Adapter,Straight 6MB - 4MJ

valve follow the directions as shown in the hydraulic

3.

02965166

2

Adapter,Tee 6FJX - 6MJ - 6MJ

diagram (See Figure 26). Do not connect hoses

4.

02982479

2

Adapter, Straight 4MB - 6FJX

backward as this could damage the components.

 

 

 

 

 

 

 

 

 

 

 

 

3.The control handle will connect direct to the valve on ROPS Trctor (See Figure 23), the electric reversing switch and components also connect to the valve mount bracket as shown (See Figure 22).

4.Install The Hose Holder. This will bolt on the RH side of front bolster (See Figure 23). Looking at the side of the tractor you will see 8 threaded holes, bolt hose holder in the lower hole in second set back from front (16 mm Hole) (See Figure 23). All hoses will be run through sleeving material, this must be done

before they are connected.

 

Figure 22

5.

Install Electrical Switches. The electric neu-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tral safety switch and the head reversing switch both

 

P/N 02978281

mount into the valve mounting bracket (See Figure

 

22, and Electrical section in this assembly manual).,

 

Hose Ring

Make certain that the battery cables are disconnected

 

Weldment

before connecting any electrical connections, this is

 

 

 

 

to prevent the shorting of any components. Check the

 

 

 

 

tractors manufactures service /repair manual for any

 

 

 

 

restrictions or special instructions about connecting

 

 

 

 

electric components to the tractor.

 

 

 

 

Figure 23

Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05

© 2005 Alamo Group Inc.

Section 5 - 9

Image 47
Contents Switchblade Page Page To the OWNER/OPERATOR/DEALER About this Manual IntroductionModel Specifications Index Assembly InstructionElectrical Connections Alamo Group Inc Section Do not Required of the Operator Safety RecommendationsRequired of the Owner Standard Specifications Switch Blade 5 ft. & 6 ft Using AN Adapter with a Torque Wrench Hose END Fitting Torque Specs Switch Blade General Information / Installation Requirements General Information Tractor, Area CleanlinessLeveling Tractor General Information / Installation Requirements Do not Weld On This Unit During or After Installation Section Use Existing Bolt & Lockwasher From Crankshaft Pulley Pump / Driveshaft Schematic 5425234 Pump / Driveline Schematic 5225 & 5325 CAB/ Rops234 Pump / Driveline Schematic 5105 & 5205 CAB/ RopsPump & Drive Shaft Installation Pump & Drive Shaft InstallationLower Plate Front END TOP Cccccccc JD-5425 & JD-5525 Machined Pump Typical Drive Shaft Installation Drive Shaft Installation 5105 & 5205 onlySwitchblade Frame Installation Frame Installation Carriage Arm Pivot Pin Tank Mounting Bolts Mount Kit Component Identification Alamo Group Inc Switchblade Two Spool Control Valve Control Valve & Valve Controls InstallationControl Valve & Hoses Rops HydraulicControl Valve & Hoses RopsHydraulicControl Valve & Hoses CAB HydraulicControl Valve & Hoses CAB Control Valve & Valve Controls Installation CAB Control Cable Connection to Control Stick Assemblies Control Valve & Valve Controls Installation Remote CablesPush / Pull & Reversing Toggle Switch Control Valve & Hoses HydraulicControl Valve & HosesHydraulic Connections / Hose Routing Single RH Wing ShownHydraulicPump Hose Connection Fill Hydraulic Tank with Oil Fill Hydraulic TankFill Hydraulic Tank Alamo Group Inc Electrical Connections Electrical Circuit RH Wing Mower Motor Pump Electrical CircuitMechanical Repairs & Adjustments Guard Adjustment Cutter BAR AdjustmentsLead Adjustment Pitch AdjustmentWear Plates Knife Repair Knife ReplacementClips Cutter Bar Assembly Replacement Cutter BAR ReplacementKnife Bar Replacement Knife BAR Replacement123143431233 Knife ReplacementRock Guard, Clip & Wear Plate Replacement Outer Shoe Assembly ReplacementOuter Shoe Assembly Replacement Inner Shoe ReplacementInner Shoe Weldment Replacement Inner Shoe Weldment ReplacementInner Shoe Weldment Replacement Carriage Arm Assembly Replace- ment Carriage ARM Assembly ReplacementKnife Drive Assembly Repair / Replacement Knife Drive Repair / ReplacementKnife Drive Repair / Replacement Alamo Group Inc Switchblade Mount Kit Rops Flat Ioos Platform Only Mount Kit Component IdentificationWD & 4WD Rops W/ Flat Platform Mount Kit Bill of Material 5425 & 5525 CAB / RopsAbove items are included in Hydraulic Kit P/N Used On John Deere 5425/5525 CAB only / 2&4wd From Previous John Deere Used On John Deere 5225/5325 CAB only / 2&4wd Mount Kit Bill of Material 5225 & 5325 CAB / RopsAbove items are included in Hydraulic Kit P/N Pump Guard Kit, P/N 02983480 Consist of the Following Items Hydraulic Kit 02983099 Consist of the Following Items Used On John Deere 5225/5325 Rops / 2&4wd w/ Flat Platform ADP HYD Elbow 4MJ 4FJX 45DEG 5105/5205 ROPS/2&4wd Used On John Deere 5105/5205 Rops / 2&4wd Mount Kit Bill of Material 5105 & 5205 RopsOptions Pump Drive Schematic Pump / Driveline Schematic 5425 & 5525 CAB/ RopsBolts, P/N Lockwasher, P/N Crankshaft Pulley Adapter Bolts 4 Req Setscrew, P/N JD-5105 26.50 LG Hose Ring Mount Kit Component Identification Mount Kit Component Identification 5425 JD-5425 & JD-5525 Model Tractor Only JD-5225 & JD-5325 Model Tractor Only Mount Kit Component Identification 5225JD-5105 & JD-5205 Model Tractor Only Mount Kit Component Identification 5105Common Component Identification All Tractors Page Hydraulic Schematic RH Wing Only Hydraulic Schematic Dual RH & LH Wing Hydraulic Hose Routing Schematic Hydraulic Hose Routing Mount Kit Component Identification Page Switch Blade JD-5105-5205-5225-5325-5425-5525 Asy. Man /05