Alamo JD-5225, JD-5525, JD-5425, JD-5205, JD-5105, JD-5325 Drive Shaft Installation 5105 & 5205 only

Page 32

Drive Shaft Installation - 5105 & 5205 (ONLY)

Drive Shaft Installation:

The Tractor will need modification to some of its components before mounting the Switch Blade nower Assembly. Perform these modifications before attemting any of the unit assembly

instruction.

 

 

 

 

As you will notice after drilling the 1-1/2

 

 

 

 

hole into the front bolster there is another part of

 

 

 

 

the tractor that will also need to be modified.

 

 

 

This is the

Right behind the bolster casting there is a part of

 

This hole

 

 

 

area that

the front axle that will have to be grinded out as

 

cut

 

 

 

must be

shown in (Figure 1). These procedure is needed

 

w/1-1/2"

 

 

 

ground

in order to allow for driveline clearance, as you

 

hole saw

 

 

 

down for

 

for

 

will notice the driveline has also been modified

 

 

driveshaft

 

driveshaft

 

for this particular application only. As you can

 

 

clearance

 

access

 

see getting to the part that needs grinding is not

 

 

JD-5105

 

to

 

going to be easy. After observing your situation

 

 

 

crankshaft

 

&

and after reading the two procedures mentioned

 

 

 

pulley

 

JD-5205

below you need to determine which way you feel

 

 

 

is better for you. First, you can raise the hood

 

 

 

ONLY

 

 

 

 

Figure 1

and disassemble the battery and the radiator,

 

 

basicly the same procedure you have to do with

 

 

 

 

 

 

 

 

the other models in this manual. Once you re-

 

 

 

 

move the plate then you will have access with an

 

 

 

 

angle grinder or a die grinder to remove material

 

 

 

 

needed to allow driveline clearance. Second, our

 

 

 

 

installer chose to use a die grinder with a 3/4"

 

 

 

 

grinding bit and welded a piece of 1/4" rod to the

 

 

 

 

bit approximately 8"lg. and then reached in there

 

 

 

 

and started grinding, he felt that it was the better

 

 

 

 

way to go about it verses disassembling all the

 

 

 

 

components on top of the plate and having to

 

 

 

 

remove it also.

 

 

 

 

Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05

© 2005 Alamo Group Inc.

Section 3 - 12

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Contents Switchblade Page Page To the OWNER/OPERATOR/DEALER Introduction About this ManualIndex Assembly Instruction Model SpecificationsElectrical Connections Alamo Group Inc Section Do not Required of the Operator Safety RecommendationsRequired of the Owner Standard Specifications Switch Blade 5 ft. & 6 ft Using AN Adapter with a Torque Wrench Hose END Fitting Torque Specs Switch Blade General Information / Installation Requirements Tractor, Area Cleanliness General InformationLeveling Tractor General Information / Installation Requirements Do not Weld On This Unit During or After Installation Section Pump / Driveshaft Schematic 5425 Use Existing Bolt & Lockwasher From Crankshaft PulleyPump / Driveline Schematic 5225 & 5325 CAB/ Rops 234Pump / Driveline Schematic 5105 & 5205 CAB/ Rops 234Pump & Drive Shaft Installation Pump & Drive Shaft InstallationLower Plate Front END TOP Cccccccc JD-5425 & JD-5525 Machined Pump Typical Drive Shaft Installation 5105 & 5205 only Drive Shaft InstallationSwitchblade Frame Installation Frame Installation Carriage Arm Pivot Pin Tank Mounting Bolts Mount Kit Component Identification Alamo Group Inc Switchblade Control Valve & Valve Controls Installation Two Spool Control ValveHydraulicControl Valve & Hoses Rops Control Valve & Hoses RopsHydraulicControl Valve & Hoses CAB HydraulicControl Valve & Hoses CAB Control Valve & Valve Controls Installation CAB Control Valve & Valve Controls Installation Remote Cables Control Cable Connection to Control Stick AssembliesPush / Pull & Reversing Toggle Switch HydraulicControl Valve & Hoses Control Valve & HosesSingle RH Wing Shown Hydraulic Connections / Hose RoutingHydraulicPump Hose Connection Fill Hydraulic Tank Fill Hydraulic Tank with OilFill Hydraulic Tank Alamo Group Inc Electrical Connections Motor Pump Electrical Circuit Electrical Circuit RH Wing MowerMechanical Repairs & Adjustments Cutter BAR Adjustments Lead AdjustmentPitch Adjustment Guard AdjustmentWear Plates Knife Repair Knife ReplacementClips Cutter BAR Replacement Cutter Bar Assembly ReplacementKnife BAR Replacement Knife Bar ReplacementKnife Replacement 123143431233Outer Shoe Assembly Replacement Outer Shoe Assembly ReplacementInner Shoe Replacement Rock Guard, Clip & Wear Plate ReplacementInner Shoe Weldment Replacement Inner Shoe Weldment ReplacementInner Shoe Weldment Replacement Carriage ARM Assembly Replacement Carriage Arm Assembly Replace- mentKnife Drive Repair / Replacement Knife Drive Assembly Repair / ReplacementKnife Drive Repair / Replacement Alamo Group Inc Switchblade Mount Kit Component Identification Mount Kit Rops Flat Ioos Platform OnlyMount Kit Bill of Material 5425 & 5525 CAB / Rops WD & 4WD Rops W/ Flat PlatformAbove items are included in Hydraulic Kit P/N Used On John Deere 5425/5525 CAB only / 2&4wd From Previous John Deere Mount Kit Bill of Material 5225 & 5325 CAB / Rops Used On John Deere 5225/5325 CAB only / 2&4wdAbove items are included in Hydraulic Kit P/N Pump Guard Kit, P/N 02983480 Consist of the Following Items Hydraulic Kit 02983099 Consist of the Following Items Used On John Deere 5225/5325 Rops / 2&4wd w/ Flat Platform ADP HYD Elbow 4MJ 4FJX 45DEG 5105/5205 ROPS/2&4wd Mount Kit Bill of Material 5105 & 5205 Rops Used On John Deere 5105/5205 Rops / 2&4wdOptions Pump / Driveline Schematic 5425 & 5525 CAB/ Rops Pump Drive SchematicBolts, P/N Lockwasher, P/N Crankshaft Pulley Adapter Bolts 4 Req Setscrew, P/N JD-5105 26.50 LG Hose Ring Mount Kit Component Identification Mount Kit Component Identification 5425 JD-5425 & JD-5525 Model Tractor Only Mount Kit Component Identification 5225 JD-5225 & JD-5325 Model Tractor OnlyMount Kit Component Identification 5105 JD-5105 & JD-5205 Model Tractor OnlyCommon Component Identification All Tractors Page Hydraulic Schematic RH Wing Only Hydraulic Schematic Dual RH & LH Wing Hydraulic Hose Routing Schematic Hydraulic Hose Routing Mount Kit Component Identification Page Switch Blade JD-5105-5205-5225-5325-5425-5525 Asy. Man /05