Alamo JD-5205, JD-5525, JD-5425, JD-5225, JD-5105, JD-5325 manual Wear Plates

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CUTTER BAR ADJUSTMENTS

Note: Guards are cast from alloy steel. If they are worked to much, they will harden and cannot be bent. In this case remove the guard from the bar and remove the ledger plate. Heat the guard to a cherry red and cool. This process will anneal the guard enough that it can be bent.

2.Raise the bar to about 45°. Make certain the knife is at the full retracted position of the stroke so the flywheel doesn't suddenly turn and catch your fingers in the knife. A pair of Vise Grip Pliers gripped tightly to the knife on the upper side of the rock guard will allow extra protection against cutter bar from turning. Make certain the Tractor is secured so it cannot be started until you are the one who decides to start it when the job is finished, all tools removed and cleaned up and it is safe to do so. Make certain tractor parking brake is set.

3.Sight down the bar and look for a knife section in close contact with a guard ledger. If the section to the right and left are both 1/8" of the ledger do not bend the two sides up until they contact the knife. This is wrong (see Figure 5), the high guard should be knocked down until all three contact. The higher up a guard gets bent, the more the knife section will tend to contact only the tip (See Figure 5 & 6).

4.Bolt the guards tight and strike them in the thick part, just in front of the ledger plates (see Figure 6). Do not pound down the guard lips as the knife might bind. Retighten the bolts as each guard is aligned. Disregard the position of the guard points. It is the ledger plate which must be kept in line. Blunt points should be filed sharp.

Figure 5

Figure 6

5.Start from the inner shoe, adjust each guard so that the knife section and ledger are parallel and reasonably close to each other. Find the high guard and knock them down. Usually, the only time it is necessary to knock a guard up is when new guards are first installed on the bar.

6.Make certain that the first knife section is contacting the inner shoe ledger plate. If it doesn't contact, check the first or second guard which may be holding the knife up or the inner shoe ledger plate may be worn out.

7.Finally, align the industrial outer shoe in the same way as the guards. (See Figure 5 & 6 and step

1through 6)

Wear Plates::

The wear plates must line up with each other to give the knife back straight bearing along its entire length. Wear plates should project approximately 1/16" in front of the leading edge of the cutterbar after adjustment. Alamo Industrial wear plates are hardened on both edges. After the first edge has worn back, simply turn over the plate to obtain a new wearing surface.

Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05

© 2005 Alamo Group Inc.

Section 7 - 3

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Contents Switchblade Page Page To the OWNER/OPERATOR/DEALER About this Manual IntroductionModel Specifications Index Assembly InstructionElectrical Connections Alamo Group Inc Section Do not Safety Recommendations Required of the OwnerRequired of the Operator Standard Specifications Switch Blade 5 ft. & 6 ft Using AN Adapter with a Torque Wrench Hose END Fitting Torque Specs Switch Blade General Information / Installation Requirements General Information Tractor, Area CleanlinessLeveling Tractor General Information / Installation Requirements Do not Weld On This Unit During or After Installation Section Use Existing Bolt & Lockwasher From Crankshaft Pulley Pump / Driveshaft Schematic 5425234 Pump / Driveline Schematic 5225 & 5325 CAB/ Rops234 Pump / Driveline Schematic 5105 & 5205 CAB/ RopsPump & Drive Shaft Installation Pump & Drive Shaft InstallationLower Plate Front END TOP Cccccccc JD-5425 & JD-5525 Machined Pump Typical Drive Shaft Installation Drive Shaft Installation 5105 & 5205 onlySwitchblade Frame Installation Frame Installation Carriage Arm Pivot Pin Tank Mounting Bolts Mount Kit Component Identification Alamo Group Inc Switchblade Two Spool Control Valve Control Valve & Valve Controls InstallationControl Valve & Hoses Rops HydraulicControl Valve & Hoses RopsHydraulicControl Valve & Hoses CAB HydraulicControl Valve & Hoses CAB Control Valve & Valve Controls Installation CAB Control Cable Connection to Control Stick Assemblies Control Valve & Valve Controls Installation Remote CablesPush / Pull & Reversing Toggle Switch Control Valve & Hoses HydraulicControl Valve & HosesHydraulic Connections / Hose Routing Single RH Wing ShownHydraulicPump Hose Connection Fill Hydraulic Tank with Oil Fill Hydraulic TankFill Hydraulic Tank Alamo Group Inc Electrical Connections Electrical Circuit RH Wing Mower Motor Pump Electrical CircuitMechanical Repairs & Adjustments Lead Adjustment Cutter BAR AdjustmentsPitch Adjustment Guard AdjustmentWear Plates Knife Replacement ClipsKnife Repair Cutter Bar Assembly Replacement Cutter BAR ReplacementKnife Bar Replacement Knife BAR Replacement123143431233 Knife ReplacementOuter Shoe Assembly Replacement Outer Shoe Assembly ReplacementInner Shoe Replacement Rock Guard, Clip & Wear Plate ReplacementInner Shoe Weldment Replacement Inner Shoe Weldment ReplacementInner Shoe Weldment Replacement Carriage Arm Assembly Replace- ment Carriage ARM Assembly ReplacementKnife Drive Assembly Repair / Replacement Knife Drive Repair / ReplacementKnife Drive Repair / Replacement Alamo Group Inc Switchblade Mount Kit Rops Flat Ioos Platform Only Mount Kit Component IdentificationWD & 4WD Rops W/ Flat Platform Mount Kit Bill of Material 5425 & 5525 CAB / RopsAbove items are included in Hydraulic Kit P/N Used On John Deere 5425/5525 CAB only / 2&4wd From Previous John Deere Used On John Deere 5225/5325 CAB only / 2&4wd Mount Kit Bill of Material 5225 & 5325 CAB / RopsAbove items are included in Hydraulic Kit P/N Pump Guard Kit, P/N 02983480 Consist of the Following Items Hydraulic Kit 02983099 Consist of the Following Items Used On John Deere 5225/5325 Rops / 2&4wd w/ Flat Platform ADP HYD Elbow 4MJ 4FJX 45DEG 5105/5205 ROPS/2&4wd Used On John Deere 5105/5205 Rops / 2&4wd Mount Kit Bill of Material 5105 & 5205 RopsOptions Pump Drive Schematic Pump / Driveline Schematic 5425 & 5525 CAB/ RopsBolts, P/N Lockwasher, P/N Crankshaft Pulley Adapter Bolts 4 Req Setscrew, P/N JD-5105 26.50 LG Hose Ring Mount Kit Component Identification Mount Kit Component Identification 5425 JD-5425 & JD-5525 Model Tractor Only JD-5225 & JD-5325 Model Tractor Only Mount Kit Component Identification 5225JD-5105 & JD-5205 Model Tractor Only Mount Kit Component Identification 5105Common Component Identification All Tractors Page Hydraulic Schematic RH Wing Only Hydraulic Schematic Dual RH & LH Wing Hydraulic Hose Routing Schematic Hydraulic Hose Routing Mount Kit Component Identification Page Switch Blade JD-5105-5205-5225-5325-5425-5525 Asy. Man /05