Alamo JD-5325, JD-5525, JD-5425, JD-5225, JD-5205, JD-5105 manual Introduction, About this Manual

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INTRODUCTION

ABOUT THIS MANUAL:

The intent of this publication to provide the competent technician with the information necessary to perform the CORRECT Assembly to the Alamo Industrial Product. This will, in turn provide for complete customer satisfaction

It is hoped that the information contained in this and other Manuals will provide enough detail to eliminate the need for contact of the Alamo Industrial Technical Service Dept. However, it should be understood that many instances may arrive where correspondence with the Manufacturer is neces- sary.

CONTACTING MANUFACTURER: (Please help us Help You! Before You Call! ) Alamo Industrial Service Staff Members are dedicated to helping you solve your problem, or

your customer’s service problem as quickly and efficiently as possible. Unfortunately, we receive entirely to many calls with only a minimum amount of information. In some cases, the correspondent has never gone out to look at the equipment and merely calls inquiring of the problems described to him by the operator or customer.

Most calls received by Alamo Industrial Service can be classified into approx. 6 general categories.

1.Hydraulic or Mechanical Trouble Shooting.

2.Request for Technical Information or Specifications.

3.Mounting or Fitting Problem.

4.Special Service Problem.

5.Equipment Application Problems.

6.Tractor Problem Inquiries.

HOW YOU CAN HELP:

Make sure the call is necessary! Most of the calls received may not be necessary if the Dealer Service Technician would do the following.

1.Check the Service Information at your Dealership provided by Alamo Industrial, This would include, Service Bulletins, Information Bulletins, Parts Manuals, Operators Manuals, Assembly Manual or Service Manual, many of these are available via the Alamo Industrial Internet site (www.Alamo- Industrial.Com). Attempt to diagnose or repair problem before calling.

2.If a call to Alamo Industrial is needed, Certain Information should be available and ready for the Alamo Industrial Service Staff. Such information as, Machine Model, Serial Number, Your Dealer Name, Your Account Number and Any other information that will be useful. This information is vital for the development of a prompt and correct solution to the problem. This will also help to develop a database of problems and related solutions, which will expedite a solution to future problems of a similar nature.

3.The technician may be asked to provide detailed information about the problem including the results of any required trouble shooting techniques. If the information is not available, The technician may be asked to get the information and call back. Most recommendations for repairs will be based on the procedures listed in the Service Manual / Trouble Shooting Guide and Information provided by customer.

CONTACT ALAMO INDUSTRIAL:

Alamo Industrial, 1502 E. Walnut St. Seguin TX. 78155, Technical Service Dept. PH: 830-379-1480

Switch Blade (JD-5105-5205-5225-5325-5425-5525,

Asy. Man) 05/05

© 2005 Alamo Group Inc.

Index -1

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Contents Switchblade Page Page To the OWNER/OPERATOR/DEALER About this Manual IntroductionModel Specifications Index Assembly InstructionElectrical Connections Alamo Group Inc Section Do not Required of the Operator Safety RecommendationsRequired of the Owner Standard Specifications Switch Blade 5 ft. & 6 ft Using AN Adapter with a Torque Wrench Hose END Fitting Torque Specs Switch Blade General Information / Installation Requirements General Information Tractor, Area CleanlinessLeveling Tractor General Information / Installation Requirements Do not Weld On This Unit During or After Installation Section Use Existing Bolt & Lockwasher From Crankshaft Pulley Pump / Driveshaft Schematic 5425234 Pump / Driveline Schematic 5225 & 5325 CAB/ Rops234 Pump / Driveline Schematic 5105 & 5205 CAB/ RopsPump & Drive Shaft Installation Pump & Drive Shaft InstallationLower Plate Front END TOP Cccccccc JD-5425 & JD-5525 Machined Pump Typical Drive Shaft Installation Drive Shaft Installation 5105 & 5205 onlySwitchblade Frame Installation Frame Installation Carriage Arm Pivot Pin Tank Mounting Bolts Mount Kit Component Identification Alamo Group Inc Switchblade Two Spool Control Valve Control Valve & Valve Controls InstallationControl Valve & Hoses Rops HydraulicControl Valve & Hoses RopsHydraulicControl Valve & Hoses CAB HydraulicControl Valve & Hoses CAB Control Valve & Valve Controls Installation CAB Control Cable Connection to Control Stick Assemblies Control Valve & Valve Controls Installation Remote CablesPush / Pull & Reversing Toggle Switch Control Valve & Hoses HydraulicControl Valve & HosesHydraulic Connections / Hose Routing Single RH Wing ShownHydraulicPump Hose Connection Fill Hydraulic Tank with Oil Fill Hydraulic TankFill Hydraulic Tank Alamo Group Inc Electrical Connections Electrical Circuit RH Wing Mower Motor Pump Electrical CircuitMechanical Repairs & Adjustments Lead Adjustment Cutter BAR AdjustmentsPitch Adjustment Guard AdjustmentWear Plates Knife Repair Knife ReplacementClips Cutter Bar Assembly Replacement Cutter BAR ReplacementKnife Bar Replacement Knife BAR Replacement123143431233 Knife ReplacementOuter Shoe Assembly Replacement Outer Shoe Assembly ReplacementInner Shoe Replacement Rock Guard, Clip & Wear Plate ReplacementInner Shoe Weldment Replacement Inner Shoe Weldment ReplacementInner Shoe Weldment Replacement Carriage Arm Assembly Replace- ment Carriage ARM Assembly ReplacementKnife Drive Assembly Repair / Replacement Knife Drive Repair / ReplacementKnife Drive Repair / Replacement Alamo Group Inc Switchblade Mount Kit Rops Flat Ioos Platform Only Mount Kit Component IdentificationWD & 4WD Rops W/ Flat Platform Mount Kit Bill of Material 5425 & 5525 CAB / RopsAbove items are included in Hydraulic Kit P/N Used On John Deere 5425/5525 CAB only / 2&4wd From Previous John Deere Used On John Deere 5225/5325 CAB only / 2&4wd Mount Kit Bill of Material 5225 & 5325 CAB / RopsAbove items are included in Hydraulic Kit P/N Pump Guard Kit, P/N 02983480 Consist of the Following Items Hydraulic Kit 02983099 Consist of the Following Items Used On John Deere 5225/5325 Rops / 2&4wd w/ Flat Platform ADP HYD Elbow 4MJ 4FJX 45DEG 5105/5205 ROPS/2&4wd Used On John Deere 5105/5205 Rops / 2&4wd Mount Kit Bill of Material 5105 & 5205 RopsOptions Pump Drive Schematic Pump / Driveline Schematic 5425 & 5525 CAB/ RopsBolts, P/N Lockwasher, P/N Crankshaft Pulley Adapter Bolts 4 Req Setscrew, P/N JD-5105 26.50 LG Hose Ring Mount Kit Component Identification Mount Kit Component Identification 5425 JD-5425 & JD-5525 Model Tractor Only JD-5225 & JD-5325 Model Tractor Only Mount Kit Component Identification 5225JD-5105 & JD-5205 Model Tractor Only Mount Kit Component Identification 5105Common Component Identification All Tractors Page Hydraulic Schematic RH Wing Only Hydraulic Schematic Dual RH & LH Wing Hydraulic Hose Routing Schematic Hydraulic Hose Routing Mount Kit Component Identification Page Switch Blade JD-5105-5205-5225-5325-5425-5525 Asy. Man /05