Alamo JD-5425, JD-5525, JD-5225, JD-5205, JD-5105, JD-5325 manual Pump & Drive Shaft Installation

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Pump & Drive Shaft Installation:

Pump & Drive Shaft Installation:

The Tractor will need modification to some of its components before mounting the Switch Blade Mower Assembly. Perform thess modification before attemting any of the unit assembly instruction.

1.Raise the Hood of tractor to remove Bat- tery. Lift the Tractor Hood, the battery is located under the hood and in front of the radiator (See Figure 1 & 2). The battery will need to be discon- nected and removed from the tractor, also the battery hold down strap (See Figure 2). The Bat- tery can be set on the floor (Concrete) only for a short period of time, if it is going to be set up for a while the battery should be set on a wood surface for storage and a trickle charge connected to it to protect it from discharge. Always store the battery

away from flames, sparks or any extreme heat.

 

Figure 1

 

 

 

 

 

2.

Remove Engine Side Cover. There are

 

 

 

 

 

 

 

 

 

 

 

 

side covers that bolt to the radiator that block

 

 

 

access to the front of the engine. The LH or the RH

 

 

 

side cover will need to be removed (See Figure 4

 

 

 

the LH side is shown). Save the mounting bolts as

 

 

 

they will be reused when cover is reinstalled.

 

 

 

3.

Remove the lower Bolster Cover Plate.

 

 

 

The lower bolster cover plate is accessible from

 

 

 

the bottom side of the tractor behind the bolster

 

 

 

and engine (See Figure 5). This plate bolts to the

 

 

 

top plate that is under the radiator, the lower plate

 

 

 

must be completely removed from the under side

 

 

 

and will not be reused. Note: the front axle pivot pin

 

Figure 2

 

is shown as referenc only, DO NOT remove it.

 

 

 

 

 

 

Engine Side

Cover (LH

Side Shown)

Figure 3

Figure 4

Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05

© 2005 Alamo Group Inc.

Section 3 - 5

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Contents Switchblade Page Page To the OWNER/OPERATOR/DEALER About this Manual IntroductionModel Specifications Index Assembly InstructionElectrical Connections Alamo Group Inc Section Do not Required of the Owner Safety RecommendationsRequired of the Operator Standard Specifications Switch Blade 5 ft. & 6 ft Using AN Adapter with a Torque Wrench Hose END Fitting Torque Specs Switch Blade General Information / Installation Requirements General Information Tractor, Area CleanlinessLeveling Tractor General Information / Installation Requirements Do not Weld On This Unit During or After Installation Section Use Existing Bolt & Lockwasher From Crankshaft Pulley Pump / Driveshaft Schematic 5425234 Pump / Driveline Schematic 5225 & 5325 CAB/ Rops234 Pump / Driveline Schematic 5105 & 5205 CAB/ RopsPump & Drive Shaft Installation Pump & Drive Shaft InstallationLower Plate Front END TOP Cccccccc JD-5425 & JD-5525 Machined Pump Typical Drive Shaft Installation Drive Shaft Installation 5105 & 5205 onlySwitchblade Frame Installation Frame Installation Carriage Arm Pivot Pin Tank Mounting Bolts Mount Kit Component Identification Alamo Group Inc Switchblade Two Spool Control Valve Control Valve & Valve Controls InstallationControl Valve & Hoses Rops HydraulicControl Valve & Hoses RopsHydraulicControl Valve & Hoses CAB HydraulicControl Valve & Hoses CAB Control Valve & Valve Controls Installation CAB Control Cable Connection to Control Stick Assemblies Control Valve & Valve Controls Installation Remote CablesPush / Pull & Reversing Toggle Switch Control Valve & Hoses HydraulicControl Valve & HosesHydraulic Connections / Hose Routing Single RH Wing ShownHydraulicPump Hose Connection Fill Hydraulic Tank with Oil Fill Hydraulic TankFill Hydraulic Tank Alamo Group Inc Electrical Connections Electrical Circuit RH Wing Mower Motor Pump Electrical CircuitMechanical Repairs & Adjustments Lead Adjustment Cutter BAR AdjustmentsPitch Adjustment Guard AdjustmentWear Plates Clips Knife ReplacementKnife Repair Cutter Bar Assembly Replacement Cutter BAR ReplacementKnife Bar Replacement Knife BAR Replacement123143431233 Knife ReplacementOuter Shoe Assembly Replacement Outer Shoe Assembly ReplacementInner Shoe Replacement Rock Guard, Clip & Wear Plate ReplacementInner Shoe Weldment Replacement Inner Shoe Weldment ReplacementInner Shoe Weldment Replacement Carriage Arm Assembly Replace- ment Carriage ARM Assembly ReplacementKnife Drive Assembly Repair / Replacement Knife Drive Repair / ReplacementKnife Drive Repair / Replacement Alamo Group Inc Switchblade Mount Kit Rops Flat Ioos Platform Only Mount Kit Component IdentificationWD & 4WD Rops W/ Flat Platform Mount Kit Bill of Material 5425 & 5525 CAB / RopsAbove items are included in Hydraulic Kit P/N Used On John Deere 5425/5525 CAB only / 2&4wd From Previous John Deere Used On John Deere 5225/5325 CAB only / 2&4wd Mount Kit Bill of Material 5225 & 5325 CAB / RopsAbove items are included in Hydraulic Kit P/N Pump Guard Kit, P/N 02983480 Consist of the Following Items Hydraulic Kit 02983099 Consist of the Following Items Used On John Deere 5225/5325 Rops / 2&4wd w/ Flat Platform ADP HYD Elbow 4MJ 4FJX 45DEG 5105/5205 ROPS/2&4wd Used On John Deere 5105/5205 Rops / 2&4wd Mount Kit Bill of Material 5105 & 5205 RopsOptions Pump Drive Schematic Pump / Driveline Schematic 5425 & 5525 CAB/ RopsBolts, P/N Lockwasher, P/N Crankshaft Pulley Adapter Bolts 4 Req Setscrew, P/N JD-5105 26.50 LG Hose Ring Mount Kit Component Identification Mount Kit Component Identification 5425 JD-5425 & JD-5525 Model Tractor Only JD-5225 & JD-5325 Model Tractor Only Mount Kit Component Identification 5225JD-5105 & JD-5205 Model Tractor Only Mount Kit Component Identification 5105Common Component Identification All Tractors Page Hydraulic Schematic RH Wing Only Hydraulic Schematic Dual RH & LH Wing Hydraulic Hose Routing Schematic Hydraulic Hose Routing Mount Kit Component Identification Page Switch Blade JD-5105-5205-5225-5325-5425-5525 Asy. Man /05