Alamo JD-5325, JD-5525, JD-5425, JD-5225, JD-5205, JD-5105 manual Frame Installation

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Frame Installation

2.Remove RH Side Steps. The steps on the RH side of the tractor will be removed and not used so as not to interfere with the clearence of the mower head. (See Figure 3).

3.Remove 3-Point Stabilizer Bracket The RH side 3 point stabilizer bracket will be unbolted from the tractors rear axle housing (see Figure 2). Leave the stabilizer off for now.

4.Install Frame Rail to Tractor. The frame rail (Item 1 Figure 1) will be slid under the tractor on the RH side. Make certain the plastic plugs have been removed from tractor frame, two at the front bolster and two mid frame. Do NOT tighten the frame mounting bolts until all the bolts have been installed as frame will need to be moved slightly for alignment as the bolts are in- stalled. The frame can be installed by balancing the frame on a floor jack, if using this method it is recommended two people perform this to pre- vent the frame from falling. Raise the frame up to the tractor frame, install the two front bolts and washers (Item 5 Figure 1). Remember do not tighten these bolts until all the bolts in frame have been installed.

Figure 2

Figure 3

5. Re-Install3-Point Stabilizer Bracket The three point stabilizer bracket will be reinstalled under the rear frame at the rear tractor axle. (Item 2 Figure 1). Install frame mounting bolts and lockwashers, once these four bolts (through 3 point stabilizer and frame rail ) have been installed all the frame bolts can be tightened. NOTE: the bolts at the rear of the frame are 16 mm and the bolts at mid frame and front are 20 mm and will have different torque values, check tractor speci- fications and /or restrictions for the torque of bolts in the holes.

6.Install Sub-Frame Weldment. The Sub frame weldment bolts the frame at the mid way point (Item 3 Figure 1), There are four bolts, lockwashers and nuts used to install the sub frame. The mounting holes are designed so sub-frame will only attach one way (See Figure 1). NOTE: Sub-frame has a cylinder lug welded to it, this lug will be at the bottom and to the rear as shown in Figure 1. Torque the four sub-frame mounting bolts

Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05

(Page Rev 01-23-06)

 

© 2005 Alamo Group Inc.

Section 4 - 3

 

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Contents Switchblade Page Page To the OWNER/OPERATOR/DEALER About this Manual IntroductionModel Specifications Index Assembly InstructionElectrical Connections Alamo Group Inc Section Do not Required of the Operator Safety RecommendationsRequired of the Owner Standard Specifications Switch Blade 5 ft. & 6 ft Using AN Adapter with a Torque Wrench Hose END Fitting Torque Specs Switch Blade General Information / Installation Requirements General Information Tractor, Area CleanlinessLeveling Tractor General Information / Installation Requirements Do not Weld On This Unit During or After Installation Section Use Existing Bolt & Lockwasher From Crankshaft Pulley Pump / Driveshaft Schematic 5425234 Pump / Driveline Schematic 5225 & 5325 CAB/ Rops234 Pump / Driveline Schematic 5105 & 5205 CAB/ RopsPump & Drive Shaft Installation Pump & Drive Shaft InstallationLower Plate Front END TOP Cccccccc JD-5425 & JD-5525 Machined Pump Typical Drive Shaft Installation Drive Shaft Installation 5105 & 5205 onlySwitchblade Frame Installation Frame Installation Carriage Arm Pivot Pin Tank Mounting Bolts Mount Kit Component Identification Alamo Group Inc Switchblade Two Spool Control Valve Control Valve & Valve Controls InstallationControl Valve & Hoses Rops HydraulicControl Valve & Hoses RopsHydraulicControl Valve & Hoses CAB HydraulicControl Valve & Hoses CAB Control Valve & Valve Controls Installation CAB Control Cable Connection to Control Stick Assemblies Control Valve & Valve Controls Installation Remote CablesPush / Pull & Reversing Toggle Switch Control Valve & Hoses HydraulicControl Valve & HosesHydraulic Connections / Hose Routing Single RH Wing ShownHydraulicPump Hose Connection Fill Hydraulic Tank with Oil Fill Hydraulic TankFill Hydraulic Tank Alamo Group Inc Electrical Connections Electrical Circuit RH Wing Mower Motor Pump Electrical CircuitMechanical Repairs & Adjustments Guard Adjustment Cutter BAR AdjustmentsLead Adjustment Pitch AdjustmentWear Plates Knife Repair Knife ReplacementClips Cutter Bar Assembly Replacement Cutter BAR ReplacementKnife Bar Replacement Knife BAR Replacement123143431233 Knife ReplacementRock Guard, Clip & Wear Plate Replacement Outer Shoe Assembly ReplacementOuter Shoe Assembly Replacement Inner Shoe ReplacementInner Shoe Weldment Replacement Inner Shoe Weldment ReplacementInner Shoe Weldment Replacement Carriage Arm Assembly Replace- ment Carriage ARM Assembly ReplacementKnife Drive Assembly Repair / Replacement Knife Drive Repair / ReplacementKnife Drive Repair / Replacement Alamo Group Inc Switchblade Mount Kit Rops Flat Ioos Platform Only Mount Kit Component IdentificationWD & 4WD Rops W/ Flat Platform Mount Kit Bill of Material 5425 & 5525 CAB / RopsAbove items are included in Hydraulic Kit P/N Used On John Deere 5425/5525 CAB only / 2&4wd From Previous John Deere Used On John Deere 5225/5325 CAB only / 2&4wd Mount Kit Bill of Material 5225 & 5325 CAB / RopsAbove items are included in Hydraulic Kit P/N Pump Guard Kit, P/N 02983480 Consist of the Following Items Hydraulic Kit 02983099 Consist of the Following Items Used On John Deere 5225/5325 Rops / 2&4wd w/ Flat Platform ADP HYD Elbow 4MJ 4FJX 45DEG 5105/5205 ROPS/2&4wd Used On John Deere 5105/5205 Rops / 2&4wd Mount Kit Bill of Material 5105 & 5205 RopsOptions Pump Drive Schematic Pump / Driveline Schematic 5425 & 5525 CAB/ RopsBolts, P/N Lockwasher, P/N Crankshaft Pulley Adapter Bolts 4 Req Setscrew, P/N JD-5105 26.50 LG Hose Ring Mount Kit Component Identification Mount Kit Component Identification 5425 JD-5425 & JD-5525 Model Tractor Only JD-5225 & JD-5325 Model Tractor Only Mount Kit Component Identification 5225JD-5105 & JD-5205 Model Tractor Only Mount Kit Component Identification 5105Common Component Identification All Tractors Page Hydraulic Schematic RH Wing Only Hydraulic Schematic Dual RH & LH Wing Hydraulic Hose Routing Schematic Hydraulic Hose Routing Mount Kit Component Identification Page Switch Blade JD-5105-5205-5225-5325-5425-5525 Asy. Man /05