Alamo JD-5525 manual Knife Drive Repair / Replacement, Knife Drive Assembly Repair / Replacement

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Section 7 - 12

KNIFE DRIVE REPAIR / REPLACEMENT

Knife Drive Assembly Repair / Replacement:

1.The knife drive assembly will be limited to the parts that can be replaced. The Actual knife drive subassembly is not a repairable part and will not have replacement parts available, components on the knife drive assembly can be replaced only.

2.It will not be require to remove any of

the hydraulic hoses or even take them loose.

 

The Motor can be unbolted from the drive

Hub Adapter

assembly and laid aside with the hoses still

 

connected. The motor has a splined shaft

 

that mates to the hub adapter.

 

3.

Looking down at the planetary drive

Flywheel

(and Hydraulic Motor Assembly) there are

 

four nuts in the plate that is attached to the

 

drive assembly. Remove these four nuts, if

 

you want to remove the four carriage bolts

 

the skid shoe will have to unbolted and

 

removed. When lifting the drive assembly

Knife Drive

up and away from the cutter bar take notice

Sub-Asy

of the four tube spacers under the drive

 

assembly, there are two different length of

 

the spacers. The short ones go to the rear

Knife Drive

and the long ones go to the front (See Figure

Stud Bearing

22)

 

 

 

4.

There are two ways to remove

Support

 

the knife drive assembly from the cutter

 

 

bar knife head weldment.

Support Mnt

 

5.

1 st. is to remove the two knife drive

Bolts

Knife Drive

bolt that retain the knife drive stud to the drive

 

 

Stud Brg Mnt

assembly support bracket, this allows the

Figure 27

Bolts

drive stud bearing assembly to stay with the

 

 

cutterbar (See Figure 27) .

 

 

6.

Or 2 nd. there is a clamp bolt on the Knife Head Weldment, loosen the clamp123123bolt, this will allow

the Knife drive stud bearing to pull out of the knife head weldment clamp or off the knife drive stud bearing assembly. (See Figure 23 & 24) Once the drive assembly has been lifted off you will see a nylon bearing in the knife bar head clamp, it should have stayed in the clamp or it could have stayed on the knife drive stud bearing assembly (See Figure 23 & 27)

7. The Hub Adapter is bolted to the Flywheel with four bolts, the flywheel is pressed down over the top shaft of the drive subassembly. The Knife stud bearing support bolts to the bottom of the drive subassembly with two bolts. The Knife drive stud bearing bolts to the support bracket (See Figure 27). If you unbolted the stud drive and left it in the cutter bar it should be removed and inspected. This stud drive is a sealed bearing drive assembly, there are no replaceable parts in it so it can only be replace as an assembly. To check the stud drive bearing assembly hold the top where the two bolts mount it to the support bracket. Grab the OD of the stud drive and the outer cover should spin freely while the top for the two bolts will not, it should not be rough or out of round. To work properly it must be free and smooth turning. Check the nylon bearing in the knife head weldment, it has to be in good condition also. This nylon bearing does not turn when installed, it acts solely as a bushing between the clamp and stud drive bearing assembly and prevent the clamp from crushing the drive stud bearing. (See Figure 22, 23 & 27)

Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05 © 2005 Alamo Group Inc.

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Contents Switchblade Page Page To the OWNER/OPERATOR/DEALER Introduction About this ManualIndex Assembly Instruction Model SpecificationsElectrical Connections Alamo Group Inc Section Do not Safety Recommendations Required of the OwnerRequired of the Operator Standard Specifications Switch Blade 5 ft. & 6 ft Using AN Adapter with a Torque Wrench Hose END Fitting Torque Specs Switch Blade General Information / Installation Requirements Tractor, Area Cleanliness General InformationLeveling Tractor General Information / Installation Requirements Do not Weld On This Unit During or After Installation Section Pump / Driveshaft Schematic 5425 Use Existing Bolt & Lockwasher From Crankshaft PulleyPump / Driveline Schematic 5225 & 5325 CAB/ Rops 234Pump / Driveline Schematic 5105 & 5205 CAB/ Rops 234Pump & Drive Shaft Installation Pump & Drive Shaft InstallationLower Plate Front END TOP Cccccccc JD-5425 & JD-5525 Machined Pump Typical Drive Shaft Installation 5105 & 5205 only Drive Shaft InstallationSwitchblade Frame Installation Frame Installation Carriage Arm Pivot Pin Tank Mounting Bolts Mount Kit Component Identification Alamo Group Inc Switchblade Control Valve & Valve Controls Installation Two Spool Control ValveHydraulicControl Valve & Hoses Rops Control Valve & Hoses RopsHydraulicControl Valve & Hoses CAB HydraulicControl Valve & Hoses CAB Control Valve & Valve Controls Installation CAB Control Valve & Valve Controls Installation Remote Cables Control Cable Connection to Control Stick AssembliesPush / Pull & Reversing Toggle Switch HydraulicControl Valve & Hoses Control Valve & HosesSingle RH Wing Shown Hydraulic Connections / Hose RoutingHydraulicPump Hose Connection Fill Hydraulic Tank Fill Hydraulic Tank with OilFill Hydraulic Tank Alamo Group Inc Electrical Connections Motor Pump Electrical Circuit Electrical Circuit RH Wing MowerMechanical Repairs & Adjustments Pitch Adjustment Cutter BAR AdjustmentsLead Adjustment Guard AdjustmentWear Plates Knife Replacement ClipsKnife Repair Cutter BAR Replacement Cutter Bar Assembly ReplacementKnife BAR Replacement Knife Bar ReplacementKnife Replacement 123143431233Inner Shoe Replacement Outer Shoe Assembly ReplacementOuter Shoe Assembly Replacement Rock Guard, Clip & Wear Plate ReplacementInner Shoe Weldment Replacement Inner Shoe Weldment ReplacementInner Shoe Weldment Replacement Carriage ARM Assembly Replacement Carriage Arm Assembly Replace- mentKnife Drive Repair / Replacement Knife Drive Assembly Repair / ReplacementKnife Drive Repair / Replacement Alamo Group Inc Switchblade Mount Kit Component Identification Mount Kit Rops Flat Ioos Platform OnlyMount Kit Bill of Material 5425 & 5525 CAB / Rops WD & 4WD Rops W/ Flat PlatformAbove items are included in Hydraulic Kit P/N Used On John Deere 5425/5525 CAB only / 2&4wd From Previous John Deere Mount Kit Bill of Material 5225 & 5325 CAB / Rops Used On John Deere 5225/5325 CAB only / 2&4wdAbove items are included in Hydraulic Kit P/N Pump Guard Kit, P/N 02983480 Consist of the Following Items Hydraulic Kit 02983099 Consist of the Following Items Used On John Deere 5225/5325 Rops / 2&4wd w/ Flat Platform ADP HYD Elbow 4MJ 4FJX 45DEG 5105/5205 ROPS/2&4wd Mount Kit Bill of Material 5105 & 5205 Rops Used On John Deere 5105/5205 Rops / 2&4wdOptions Pump / Driveline Schematic 5425 & 5525 CAB/ Rops Pump Drive SchematicBolts, P/N Lockwasher, P/N Crankshaft Pulley Adapter Bolts 4 Req Setscrew, P/N JD-5105 26.50 LG Hose Ring Mount Kit Component Identification Mount Kit Component Identification 5425 JD-5425 & JD-5525 Model Tractor Only Mount Kit Component Identification 5225 JD-5225 & JD-5325 Model Tractor OnlyMount Kit Component Identification 5105 JD-5105 & JD-5205 Model Tractor OnlyCommon Component Identification All Tractors Page Hydraulic Schematic RH Wing Only Hydraulic Schematic Dual RH & LH Wing Hydraulic Hose Routing Schematic Hydraulic Hose Routing Mount Kit Component Identification Page Switch Blade JD-5105-5205-5225-5325-5425-5525 Asy. Man /05