Alamo JD-5325, JD-5525, JD-5425, JD-5225, JD-5205, JD-5105 manual HydraulicControl Valve & Hoses Rops

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HydraulicControl Valve & Hoses - ROPS

Control Valve & Hoses: (ROPS)

1.The two spool valve assembly shown (See Figure 2 ) shows the fittings that are used on the two spool control valve. Study the drawing. When working on valve always clean the exterior of the valve and hoses before disconnecting them. After disconnecting the hoses cap them with clean caps to keep contamination out of hydraulic system. When disassembling the valve make certain the OD of it and all work areas are clean, do not use dirty tools or rags that will leave lint. Only lint free towels (paper or suitable type) can be used to wipe down the hydraulic system. If any components need to be held in the valve body during assembly petroleum jelly can be used.

2.When Connecting the hoses to the control valve follow the directions as shown in the hydrau- lic diagram (See Figure 6). Do not connect hoses backward as this could damage the components.

3.The control handle will connect direct to the valve (See Figure 3 & 4 ), the electric switch and components also connect to the valve mount bracket as shown (See Figure 3 & 4).

4.Install The Hose Holder. This will bolt on the RH side of front bolster (See Figure 5). Looking at the side of the tractor you will see 8 threaded holes, bolt hose holder in the lower hole in second set back from front (16 mm Hole) (See Figure 5). All hoses will be run through sleeving material, this must be done before they are connected.

Figure 2

1

2

3

2

43

4

Item Part No.

Qty. Description

1.02968850 2 Adapter,Straight 8MB - 6MJ

2.03200284 2 Adapter,Straight 6MB - 4MJ

3.02965166 2 Adapter,Tee 6FJX - 6MJ - 6MJ

4.02982479 2 Adapter, Straight 4MB - 6FJX

Figure 3

Figure 4

Tractor Bolster RH Side

 

16 mm

20 mm Threaded

Threaded

hole

holes, Frame Rail

 

Bolts here

 

P/N 02978281

Figure 5

Hose Ring

 

Weldment

Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05

© 2005 Alamo Group Inc.

Section 5 - 3

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Contents Switchblade Page Page To the OWNER/OPERATOR/DEALER About this Manual IntroductionModel Specifications Index Assembly InstructionElectrical Connections Alamo Group Inc Section Do not Required of the Operator Safety RecommendationsRequired of the Owner Standard Specifications Switch Blade 5 ft. & 6 ft Using AN Adapter with a Torque Wrench Hose END Fitting Torque Specs Switch Blade General Information / Installation Requirements General Information Tractor, Area CleanlinessLeveling Tractor General Information / Installation Requirements Do not Weld On This Unit During or After Installation Section Use Existing Bolt & Lockwasher From Crankshaft Pulley Pump / Driveshaft Schematic 5425234 Pump / Driveline Schematic 5225 & 5325 CAB/ Rops234 Pump / Driveline Schematic 5105 & 5205 CAB/ RopsPump & Drive Shaft Installation Pump & Drive Shaft InstallationLower Plate Front END TOP Cccccccc JD-5425 & JD-5525 Machined Pump Typical Drive Shaft Installation Drive Shaft Installation 5105 & 5205 onlySwitchblade Frame Installation Frame Installation Carriage Arm Pivot Pin Tank Mounting Bolts Mount Kit Component Identification Alamo Group Inc Switchblade Two Spool Control Valve Control Valve & Valve Controls InstallationControl Valve & Hoses Rops HydraulicControl Valve & Hoses RopsHydraulicControl Valve & Hoses CAB HydraulicControl Valve & Hoses CAB Control Valve & Valve Controls Installation CAB Control Cable Connection to Control Stick Assemblies Control Valve & Valve Controls Installation Remote CablesPush / Pull & Reversing Toggle Switch Control Valve & Hoses HydraulicControl Valve & HosesHydraulic Connections / Hose Routing Single RH Wing ShownHydraulicPump Hose Connection Fill Hydraulic Tank with Oil Fill Hydraulic TankFill Hydraulic Tank Alamo Group Inc Electrical Connections Electrical Circuit RH Wing Mower Motor Pump Electrical CircuitMechanical Repairs & Adjustments Lead Adjustment Cutter BAR AdjustmentsPitch Adjustment Guard AdjustmentWear Plates Knife Repair Knife ReplacementClips Cutter Bar Assembly Replacement Cutter BAR ReplacementKnife Bar Replacement Knife BAR Replacement123143431233 Knife ReplacementOuter Shoe Assembly Replacement Outer Shoe Assembly ReplacementInner Shoe Replacement Rock Guard, Clip & Wear Plate ReplacementInner Shoe Weldment Replacement Inner Shoe Weldment ReplacementInner Shoe Weldment Replacement Carriage Arm Assembly Replace- ment Carriage ARM Assembly ReplacementKnife Drive Assembly Repair / Replacement Knife Drive Repair / ReplacementKnife Drive Repair / Replacement Alamo Group Inc Switchblade Mount Kit Rops Flat Ioos Platform Only Mount Kit Component IdentificationWD & 4WD Rops W/ Flat Platform Mount Kit Bill of Material 5425 & 5525 CAB / RopsAbove items are included in Hydraulic Kit P/N Used On John Deere 5425/5525 CAB only / 2&4wd From Previous John Deere Used On John Deere 5225/5325 CAB only / 2&4wd Mount Kit Bill of Material 5225 & 5325 CAB / RopsAbove items are included in Hydraulic Kit P/N Pump Guard Kit, P/N 02983480 Consist of the Following Items Hydraulic Kit 02983099 Consist of the Following Items Used On John Deere 5225/5325 Rops / 2&4wd w/ Flat Platform ADP HYD Elbow 4MJ 4FJX 45DEG 5105/5205 ROPS/2&4wd Used On John Deere 5105/5205 Rops / 2&4wd Mount Kit Bill of Material 5105 & 5205 RopsOptions Pump Drive Schematic Pump / Driveline Schematic 5425 & 5525 CAB/ RopsBolts, P/N Lockwasher, P/N Crankshaft Pulley Adapter Bolts 4 Req Setscrew, P/N JD-5105 26.50 LG Hose Ring Mount Kit Component Identification Mount Kit Component Identification 5425 JD-5425 & JD-5525 Model Tractor Only JD-5225 & JD-5325 Model Tractor Only Mount Kit Component Identification 5225JD-5105 & JD-5205 Model Tractor Only Mount Kit Component Identification 5105Common Component Identification All Tractors Page Hydraulic Schematic RH Wing Only Hydraulic Schematic Dual RH & LH Wing Hydraulic Hose Routing Schematic Hydraulic Hose Routing Mount Kit Component Identification Page Switch Blade JD-5105-5205-5225-5325-5425-5525 Asy. Man /05