Alamo JD-5105, JD-5525 manual Control Valve & Valve Controls Installation, Two Spool Control Valve

Page 40

Control Valve & Valve Controls Installation

Item

Part No.

Qty.

Description

Item

Part No.

Qty.

Description

 

02982077

--

Valve Asy. W/ Fittings

21.

02976946

1

Cap Asy.

 

02974306

--

Valve Asy. W/O Fittings 22.

02976945

4

Spring

1.

02976934

2

Unload Plunger

23.

02966669

1

Spring

2.

02966645

2

Poppet Asy.

24.

02976944

2

Plug Asy.

3.

02966646

1

Spacer

25.

02976943

1

Washer

4.

02976933

2

Spool

26.

02976942

1

Washer

5.

02966648

4

Seat Asy.

27.

02976941

3

Ball

6.

02966649

2

Plug Asy.

28.

02976940

1

Spring

7.

02966650

2

Plug Asy.

29.

02976939

1

Spring

8.

02966651

2

Bushing

30.

02976938

1

Cone

9.

02966652

2

Lockout Spring

31.

02976937

1

Spacer

10.

02966653

1

Cap Asy.

32.

02976936

1

Adapter Cap

11.

02966654

1

Plug Asy.

33.

02976935

A/R

Washer

12.

02976932

1

Body

34.

02966671

2

Wiper Seal

13.

02976931

1

Poppet

35.

02976957

2

Handle Kit

14.

02976930

1

Seat

36.

02968850

2

Adapter,Straight

15.

02966657

4

O-Ring

 

 

 

8MB - 6MJ

16.

02966658

2

Retaining Ring

37.

03200284

2

Adapter,Straight

17.

02966659

A/R

Washer

 

 

 

6MB - 4MJ

18.

02966660

A/R

Washer

38.

02965166

2

Adapter,Tee

19.

02966661

A/R

Washer

 

 

 

6FJX - 6MJ - 6MJ

20.

02966662

1

Washer

39.

02982479

2

Adapter, Straight

Two Spool Control Valve:

 

 

 

4MB - 6FJX

 

 

 

 

The two spool valve assembly shown (See Figure 13) shows the components that are replaceable in the two spool control valve. Study the drawings, the torque specification if any are listed

for figure 12. The fittings are shown in figure

 

 

 

 

 

 

1 & 2. When working on valve always clean the

 

 

 

 

 

 

exterior of the valve and hoses before discon-

 

 

 

 

 

 

necting them. After disconnecting the hoses

36

 

 

 

cap them with clean caps to keep contamina-

 

 

 

 

 

 

 

 

 

tion out of hydraulic system. When disassem-

37

 

 

 

 

bling the valve make certain the OD of it and all

 

 

 

 

 

 

 

 

 

 

work areas are clean, do not use dirty tools or

38

 

 

 

 

rags that will leave lint. Only lint free towels

 

 

 

 

 

 

 

 

 

 

(paper or suitable type) can be used to wipe

 

 

 

 

 

 

down the hydraulic system. If any components

38

 

36

 

need to be held in the valve body during assem-

 

37

 

bly petroleum jelly can be used. DO NOT Ex-

39

 

 

 

 

ceed the recommended torque setting listed in

39

 

 

 

 

figure 12. When removing plug item 11 watch

 

 

 

 

 

 

the qty of washers that are removed, this amount

 

 

 

 

 

 

is what should be started with when reassem-

 

Figure 1

 

 

 

 

bling plug.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05

 

 

© 2005 Alamo Group Inc.

 

Section 5 - 2

 

 

Image 40
Contents Switchblade Page Page To the OWNER/OPERATOR/DEALER Introduction About this ManualIndex Assembly Instruction Model SpecificationsElectrical Connections Alamo Group Inc Section Do not Required of the Owner Safety RecommendationsRequired of the Operator Standard Specifications Switch Blade 5 ft. & 6 ft Using AN Adapter with a Torque Wrench Hose END Fitting Torque Specs Switch Blade General Information / Installation Requirements Tractor, Area Cleanliness General InformationLeveling Tractor General Information / Installation Requirements Do not Weld On This Unit During or After Installation Section Pump / Driveshaft Schematic 5425 Use Existing Bolt & Lockwasher From Crankshaft PulleyPump / Driveline Schematic 5225 & 5325 CAB/ Rops 234Pump / Driveline Schematic 5105 & 5205 CAB/ Rops 234Pump & Drive Shaft Installation Pump & Drive Shaft InstallationLower Plate Front END TOP Cccccccc JD-5425 & JD-5525 Machined Pump Typical Drive Shaft Installation 5105 & 5205 only Drive Shaft InstallationSwitchblade Frame Installation Frame Installation Carriage Arm Pivot Pin Tank Mounting Bolts Mount Kit Component Identification Alamo Group Inc Switchblade Control Valve & Valve Controls Installation Two Spool Control ValveHydraulicControl Valve & Hoses Rops Control Valve & Hoses RopsHydraulicControl Valve & Hoses CAB HydraulicControl Valve & Hoses CAB Control Valve & Valve Controls Installation CAB Control Valve & Valve Controls Installation Remote Cables Control Cable Connection to Control Stick AssembliesPush / Pull & Reversing Toggle Switch HydraulicControl Valve & Hoses Control Valve & HosesSingle RH Wing Shown Hydraulic Connections / Hose RoutingHydraulicPump Hose Connection Fill Hydraulic Tank Fill Hydraulic Tank with OilFill Hydraulic Tank Alamo Group Inc Electrical Connections Motor Pump Electrical Circuit Electrical Circuit RH Wing MowerMechanical Repairs & Adjustments Cutter BAR Adjustments Lead AdjustmentPitch Adjustment Guard AdjustmentWear Plates Clips Knife ReplacementKnife Repair Cutter BAR Replacement Cutter Bar Assembly ReplacementKnife BAR Replacement Knife Bar ReplacementKnife Replacement 123143431233Outer Shoe Assembly Replacement Outer Shoe Assembly ReplacementInner Shoe Replacement Rock Guard, Clip & Wear Plate ReplacementInner Shoe Weldment Replacement Inner Shoe Weldment ReplacementInner Shoe Weldment Replacement Carriage ARM Assembly Replacement Carriage Arm Assembly Replace- mentKnife Drive Repair / Replacement Knife Drive Assembly Repair / ReplacementKnife Drive Repair / Replacement Alamo Group Inc Switchblade Mount Kit Component Identification Mount Kit Rops Flat Ioos Platform OnlyMount Kit Bill of Material 5425 & 5525 CAB / Rops WD & 4WD Rops W/ Flat PlatformAbove items are included in Hydraulic Kit P/N Used On John Deere 5425/5525 CAB only / 2&4wd From Previous John Deere Mount Kit Bill of Material 5225 & 5325 CAB / Rops Used On John Deere 5225/5325 CAB only / 2&4wdAbove items are included in Hydraulic Kit P/N Pump Guard Kit, P/N 02983480 Consist of the Following Items Hydraulic Kit 02983099 Consist of the Following Items Used On John Deere 5225/5325 Rops / 2&4wd w/ Flat Platform ADP HYD Elbow 4MJ 4FJX 45DEG 5105/5205 ROPS/2&4wd Mount Kit Bill of Material 5105 & 5205 Rops Used On John Deere 5105/5205 Rops / 2&4wdOptions Pump / Driveline Schematic 5425 & 5525 CAB/ Rops Pump Drive SchematicBolts, P/N Lockwasher, P/N Crankshaft Pulley Adapter Bolts 4 Req Setscrew, P/N JD-5105 26.50 LG Hose Ring Mount Kit Component Identification Mount Kit Component Identification 5425 JD-5425 & JD-5525 Model Tractor Only Mount Kit Component Identification 5225 JD-5225 & JD-5325 Model Tractor OnlyMount Kit Component Identification 5105 JD-5105 & JD-5205 Model Tractor OnlyCommon Component Identification All Tractors Page Hydraulic Schematic RH Wing Only Hydraulic Schematic Dual RH & LH Wing Hydraulic Hose Routing Schematic Hydraulic Hose Routing Mount Kit Component Identification Page Switch Blade JD-5105-5205-5225-5325-5425-5525 Asy. Man /05