Alamo JD-5525, JD-5425, JD-5225, JD-5205, JD-5105, JD-5325 manual HydraulicControl Valve & Hoses CAB

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HydraulicControl Valve & Hoses - CAB

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

Install Control Valve Mount Bracket, Cab Model The cab model uses a bracket that will bolt

 

 

 

 

 

 

inside the cab to the fender wall (See Figure 6, 7 & 8). NOTE: For exact instructions on the removal of any upholstery panels consult the tractor manufactures service / repair manual. The inside upholstery panel on the RH side of the cab will need to be removed to find the two threaded mounting holes for the control stand will bolt onto (See Figure 6) to the side piller of the cab on the right hand side. Install the control Stand P/N 02979374 to the side panel of the RH cab support post (See Figure 6)

2.Cut Hole in Floor Mat for Cables and Electrical Harness to pass through. Cut a hole in the floor mat of cab as shown (See Figure 9). Check under floor to make certain that there is noting under the floor that can be hit when cutting hole or that will obstruct the cables and wire harnes after they are inserted.

3.Install Control valve for Cab Model. The control valve for the cab model bolts onto the tractor frame (Cast- ing) after the mower frame is installed. The valve must be mounted to the valve mount plate before it is bolted onto the tractor. There are two different valve mount plates (See Figure 8 & 9A). Insert the cables down through the hole in the floor (See Figure 9). The cables and wire harness will have screw down cable boot over it (See Figure 11). Make certain to run the cables through this cover before connecting them at the ends as once the cables are con- nected they cannot be run through the boot. The wire har- ness can be run through later if wanted.

P/N 02979374

Control Mount Stand

(All CAB Tractors)

Figure 6

Use on Cab (Remote

 

Cable Control) Models

P/N 02980073

Valve Mount Plate

(All CAB Tractors)

Figure 7

P/N 02983284

Offset Valve Mount Plate

(JD-5425 & 5525 Cab Tractors only)

P/N 02983228

Valve Mount Plate

(JD-5225 & JD-5325 Tractors only)

Figure 8

Figure 9

Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05

© 2005 Alamo Group Inc.

Section 5 - 4

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Contents Switchblade Page Page To the OWNER/OPERATOR/DEALER Introduction About this ManualIndex Assembly Instruction Model SpecificationsElectrical Connections Alamo Group Inc Section Do not Safety Recommendations Required of the OwnerRequired of the Operator Standard Specifications Switch Blade 5 ft. & 6 ft Using AN Adapter with a Torque Wrench Hose END Fitting Torque Specs Switch Blade General Information / Installation Requirements Tractor, Area Cleanliness General InformationLeveling Tractor General Information / Installation Requirements Do not Weld On This Unit During or After Installation Section Pump / Driveshaft Schematic 5425 Use Existing Bolt & Lockwasher From Crankshaft PulleyPump / Driveline Schematic 5225 & 5325 CAB/ Rops 234Pump / Driveline Schematic 5105 & 5205 CAB/ Rops 234Pump & Drive Shaft Installation Pump & Drive Shaft InstallationLower Plate Front END TOP Cccccccc JD-5425 & JD-5525 Machined Pump Typical Drive Shaft Installation 5105 & 5205 only Drive Shaft InstallationSwitchblade Frame Installation Frame Installation Carriage Arm Pivot Pin Tank Mounting Bolts Mount Kit Component Identification Alamo Group Inc Switchblade Control Valve & Valve Controls Installation Two Spool Control ValveHydraulicControl Valve & Hoses Rops Control Valve & Hoses RopsHydraulicControl Valve & Hoses CAB HydraulicControl Valve & Hoses CAB Control Valve & Valve Controls Installation CAB Control Valve & Valve Controls Installation Remote Cables Control Cable Connection to Control Stick AssembliesPush / Pull & Reversing Toggle Switch HydraulicControl Valve & Hoses Control Valve & HosesSingle RH Wing Shown Hydraulic Connections / Hose RoutingHydraulicPump Hose Connection Fill Hydraulic Tank Fill Hydraulic Tank with OilFill Hydraulic Tank Alamo Group Inc Electrical Connections Motor Pump Electrical Circuit Electrical Circuit RH Wing MowerMechanical Repairs & Adjustments Pitch Adjustment Cutter BAR AdjustmentsLead Adjustment Guard AdjustmentWear Plates Knife Replacement ClipsKnife Repair Cutter BAR Replacement Cutter Bar Assembly ReplacementKnife BAR Replacement Knife Bar ReplacementKnife Replacement 123143431233Inner Shoe Replacement Outer Shoe Assembly ReplacementOuter Shoe Assembly Replacement Rock Guard, Clip & Wear Plate ReplacementInner Shoe Weldment Replacement Inner Shoe Weldment ReplacementInner Shoe Weldment Replacement Carriage ARM Assembly Replacement Carriage Arm Assembly Replace- mentKnife Drive Repair / Replacement Knife Drive Assembly Repair / ReplacementKnife Drive Repair / Replacement Alamo Group Inc Switchblade Mount Kit Component Identification Mount Kit Rops Flat Ioos Platform OnlyMount Kit Bill of Material 5425 & 5525 CAB / Rops WD & 4WD Rops W/ Flat PlatformAbove items are included in Hydraulic Kit P/N Used On John Deere 5425/5525 CAB only / 2&4wd From Previous John Deere Mount Kit Bill of Material 5225 & 5325 CAB / Rops Used On John Deere 5225/5325 CAB only / 2&4wdAbove items are included in Hydraulic Kit P/N Pump Guard Kit, P/N 02983480 Consist of the Following Items Hydraulic Kit 02983099 Consist of the Following Items Used On John Deere 5225/5325 Rops / 2&4wd w/ Flat Platform ADP HYD Elbow 4MJ 4FJX 45DEG 5105/5205 ROPS/2&4wd Mount Kit Bill of Material 5105 & 5205 Rops Used On John Deere 5105/5205 Rops / 2&4wdOptions Pump / Driveline Schematic 5425 & 5525 CAB/ Rops Pump Drive SchematicBolts, P/N Lockwasher, P/N Crankshaft Pulley Adapter Bolts 4 Req Setscrew, P/N JD-5105 26.50 LG Hose Ring Mount Kit Component Identification Mount Kit Component Identification 5425 JD-5425 & JD-5525 Model Tractor Only Mount Kit Component Identification 5225 JD-5225 & JD-5325 Model Tractor OnlyMount Kit Component Identification 5105 JD-5105 & JD-5205 Model Tractor OnlyCommon Component Identification All Tractors Page Hydraulic Schematic RH Wing Only Hydraulic Schematic Dual RH & LH Wing Hydraulic Hose Routing Schematic Hydraulic Hose Routing Mount Kit Component Identification Page Switch Blade JD-5105-5205-5225-5325-5425-5525 Asy. Man /05