Alamo JD-5205, JD-5525, JD-5425, JD-5225, JD-5105, JD-5325 manual Front END TOP

Page 27

Pump & Drive Shaft Installation:

7.Bolster Cover Modification. The cover will have to be cut, this is to allow the pulley adapter for the drive shaft clearance. Lay the cover where you can mark it for cutting (See Figure 9). This shows the cover turned around from the way it was removed and is laying on the front tire for marking cut.

A.Find the front from the rear of cover.

B.Mark a half circle as shown in figure 9.

C.This half circle should be a minimum of 3 inches deep and 5 inches wide

8.Cut Bolster Cover Plate. Make certain that the Engine end of cover is cut. How you cut this is the technicians choice, we recommend a torch or a plasma cutter (See Figure 10). After the half circle is cut out of cover, use a grinder to clean the edges to eliminate any sharp edges (See Figure 11). After Cover has been cut and cut edges cleaned up set cover aside for now.

9.Install Engine Pulley Adapter. The Engine pulley adapter will bolt to the crankshaft pulley of the tractor. Looking at the front of the engine at the crankshaft pulley there are four bolts and washers retaining a plate to the front of the pulley, this spacer comes already on the tractor but will not be used. Remove these four bolts removing the spacer. The spacer will not be used but the four bolts and washers will. Install the furnished pulley adapter (See Figure 12 & 13 P/N 02973992 & P/N 02702900 splined adapter for JD-5425 & 5525) (See Figure 13A & 13B P/N 02982837 for JD-5225 & 5325) to the front of the crankshaft pulley with the tractor four bolts and washers (See Figure 12, JD-5425 &-5525 Shown). Tighten the four bolts down to John Deere specifications as specified in the John deere Manual pertaining to these four bolts.

10.Install Spline Hub to Pulley Adapter. NOTE; This spline bolt on hub will apply to JD- 5425 & 5525 Only). The Splined Hub (P/N 02702900) bolts to the pulley adapter (See Figure 13). The Hub has 7/8" X 13 Spline center with four mounting bolts & Lockwashers (P/N 02976344 Bolt, Hex Head 7/16"-NC X 1-1/4" - PL - GR8 and P/N 00022200 Lockwasher 7/16" PL). Torque the mounting bolts to 65 ft. lbs. (See Figure 13).

NOTE: JD-5225 & 5325 will have the splined adapter sleeve welded to the Pulley adapter (See Figure 13A & 13B).

FRONT END

TOP

Cut Out

Here

 

 

ENGINE

 

Figure 9

 

END

 

 

 

 

 

Figure 10

Figure 11

Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05

© 2005 Alamo Group Inc.

Section 3 - 7

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Contents Switchblade Page Page To the OWNER/OPERATOR/DEALER About this Manual IntroductionModel Specifications Index Assembly InstructionElectrical Connections Alamo Group Inc Section Do not Safety Recommendations Required of the OwnerRequired of the Operator Standard Specifications Switch Blade 5 ft. & 6 ft Using AN Adapter with a Torque Wrench Hose END Fitting Torque Specs Switch Blade General Information / Installation Requirements General Information Tractor, Area CleanlinessLeveling Tractor General Information / Installation Requirements Do not Weld On This Unit During or After Installation Section Use Existing Bolt & Lockwasher From Crankshaft Pulley Pump / Driveshaft Schematic 5425234 Pump / Driveline Schematic 5225 & 5325 CAB/ Rops234 Pump / Driveline Schematic 5105 & 5205 CAB/ RopsPump & Drive Shaft Installation Pump & Drive Shaft InstallationLower Plate Front END TOP Cccccccc JD-5425 & JD-5525 Machined Pump Typical Drive Shaft Installation Drive Shaft Installation 5105 & 5205 onlySwitchblade Frame Installation Frame Installation Carriage Arm Pivot Pin Tank Mounting Bolts Mount Kit Component Identification Alamo Group Inc Switchblade Two Spool Control Valve Control Valve & Valve Controls InstallationControl Valve & Hoses Rops HydraulicControl Valve & Hoses RopsHydraulicControl Valve & Hoses CAB HydraulicControl Valve & Hoses CAB Control Valve & Valve Controls Installation CAB Control Cable Connection to Control Stick Assemblies Control Valve & Valve Controls Installation Remote CablesPush / Pull & Reversing Toggle Switch Control Valve & Hoses HydraulicControl Valve & HosesHydraulic Connections / Hose Routing Single RH Wing ShownHydraulicPump Hose Connection Fill Hydraulic Tank with Oil Fill Hydraulic TankFill Hydraulic Tank Alamo Group Inc Electrical Connections Electrical Circuit RH Wing Mower Motor Pump Electrical CircuitMechanical Repairs & Adjustments Guard Adjustment Cutter BAR AdjustmentsLead Adjustment Pitch AdjustmentWear Plates Knife Replacement ClipsKnife Repair Cutter Bar Assembly Replacement Cutter BAR ReplacementKnife Bar Replacement Knife BAR Replacement123143431233 Knife ReplacementRock Guard, Clip & Wear Plate Replacement Outer Shoe Assembly ReplacementOuter Shoe Assembly Replacement Inner Shoe ReplacementInner Shoe Weldment Replacement Inner Shoe Weldment ReplacementInner Shoe Weldment Replacement Carriage Arm Assembly Replace- ment Carriage ARM Assembly ReplacementKnife Drive Assembly Repair / Replacement Knife Drive Repair / ReplacementKnife Drive Repair / Replacement Alamo Group Inc Switchblade Mount Kit Rops Flat Ioos Platform Only Mount Kit Component IdentificationWD & 4WD Rops W/ Flat Platform Mount Kit Bill of Material 5425 & 5525 CAB / RopsAbove items are included in Hydraulic Kit P/N Used On John Deere 5425/5525 CAB only / 2&4wd From Previous John Deere Used On John Deere 5225/5325 CAB only / 2&4wd Mount Kit Bill of Material 5225 & 5325 CAB / RopsAbove items are included in Hydraulic Kit P/N Pump Guard Kit, P/N 02983480 Consist of the Following Items Hydraulic Kit 02983099 Consist of the Following Items Used On John Deere 5225/5325 Rops / 2&4wd w/ Flat Platform ADP HYD Elbow 4MJ 4FJX 45DEG 5105/5205 ROPS/2&4wd Used On John Deere 5105/5205 Rops / 2&4wd Mount Kit Bill of Material 5105 & 5205 RopsOptions Pump Drive Schematic Pump / Driveline Schematic 5425 & 5525 CAB/ RopsBolts, P/N Lockwasher, P/N Crankshaft Pulley Adapter Bolts 4 Req Setscrew, P/N JD-5105 26.50 LG Hose Ring Mount Kit Component Identification Mount Kit Component Identification 5425 JD-5425 & JD-5525 Model Tractor Only JD-5225 & JD-5325 Model Tractor Only Mount Kit Component Identification 5225JD-5105 & JD-5205 Model Tractor Only Mount Kit Component Identification 5105Common Component Identification All Tractors Page Hydraulic Schematic RH Wing Only Hydraulic Schematic Dual RH & LH Wing Hydraulic Hose Routing Schematic Hydraulic Hose Routing Mount Kit Component Identification Page Switch Blade JD-5105-5205-5225-5325-5425-5525 Asy. Man /05