Alamo JD-5425, JD-5525, JD-5225, JD-5205, JD-5105 General Information / Installation Requirements

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General Information / Installation Requirements

WARNING! Wear personal protective equipment when assembling the mower. As a minimum that should include:

Safety Glasses

Safety Shoes

Gloves

Hard Hat

Hearing Protection

Welding Helmet

WARNING!

WARNING!

WARNING!

Before attempting to assemble ensure that the tractor engine is off and the tractor transmission is in the park position with the parking brake engaged.

Remove the engine key and keep it in your pocket to prevent inadvertent starting or movement of the tractor.

Place wheel blocks in front and behind the tractor wheels to prevent the tractor from moving.

Never attempt to start the tractor unless properly seated in the tractor seat with the seat belt fastened around you.

Never attempt to operate the tractor and mower controls unless seated in the tractor seat with the seat belt fastened around you.

Securely block up and support the tractor before attempting to loosen and move the tires. Failure to properly block up the tractor can result in the tractor to suddenly move or fall, crushing you or another worker.

Never work under any raised component or any component that is not securely blocked up or supported.

Many components of this mower are very heavy and must be handled by proper material handling equipment. Do not lift components that weight over 50lbs by yourself.

Use an overhead crane, forklift, or other coworkers to lift heavy items. Ensure lifted components are securely supported.

Never walk or work under a lifted component.

WARNING!

WARNING!

Use extreme care when moving, handling or adjusting the tractor tires. The tires are extremely heavy and could fall and crush you

Use an overhead crane or forklift to move the tires.

Properly fasten the tires to the material handling equipment to prevent the tire from falling.

The hydraulic oil is under high pressure and a hydrauli leak can cause oil to be injected under the skin.

Before starting the tractor ensure all hydraulic connections have bee tightened Never check for leaks with your hands. Use a piece of wood or cardboard to check for the leak making sure your hands and face are kept away from the leak area.

Repair any leaks before operating the equipments

Clean up all oil that has leaked according to the requirements of the oil supplier. Oil residue on the ground can result in unjury from slipping or falling.

Switch Blade (JD-5105-5205-5225-5325-5425-5525, Asy. Man) 05/05

© 2005 Alamo Group Inc.

Section 2 - 5

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Contents Switchblade Page Page To the OWNER/OPERATOR/DEALER About this Manual IntroductionModel Specifications Index Assembly InstructionElectrical Connections Alamo Group Inc Section Do not Required of the Owner Safety RecommendationsRequired of the Operator Standard Specifications Switch Blade 5 ft. & 6 ft Using AN Adapter with a Torque Wrench Hose END Fitting Torque Specs Switch Blade General Information / Installation Requirements General Information Tractor, Area CleanlinessLeveling Tractor General Information / Installation Requirements Do not Weld On This Unit During or After Installation Section Use Existing Bolt & Lockwasher From Crankshaft Pulley Pump / Driveshaft Schematic 5425234 Pump / Driveline Schematic 5225 & 5325 CAB/ Rops234 Pump / Driveline Schematic 5105 & 5205 CAB/ RopsPump & Drive Shaft Installation Pump & Drive Shaft InstallationLower Plate Front END TOP Cccccccc JD-5425 & JD-5525 Machined Pump Typical Drive Shaft Installation Drive Shaft Installation 5105 & 5205 onlySwitchblade Frame Installation Frame Installation Carriage Arm Pivot Pin Tank Mounting Bolts Mount Kit Component Identification Alamo Group Inc Switchblade Two Spool Control Valve Control Valve & Valve Controls InstallationControl Valve & Hoses Rops HydraulicControl Valve & Hoses RopsHydraulicControl Valve & Hoses CAB HydraulicControl Valve & Hoses CAB Control Valve & Valve Controls Installation CAB Control Cable Connection to Control Stick Assemblies Control Valve & Valve Controls Installation Remote CablesPush / Pull & Reversing Toggle Switch Control Valve & Hoses HydraulicControl Valve & HosesHydraulic Connections / Hose Routing Single RH Wing ShownHydraulicPump Hose Connection Fill Hydraulic Tank with Oil Fill Hydraulic TankFill Hydraulic Tank Alamo Group Inc Electrical Connections Electrical Circuit RH Wing Mower Motor Pump Electrical CircuitMechanical Repairs & Adjustments Guard Adjustment Cutter BAR AdjustmentsLead Adjustment Pitch AdjustmentWear Plates Clips Knife ReplacementKnife Repair Cutter Bar Assembly Replacement Cutter BAR ReplacementKnife Bar Replacement Knife BAR Replacement123143431233 Knife ReplacementRock Guard, Clip & Wear Plate Replacement Outer Shoe Assembly ReplacementOuter Shoe Assembly Replacement Inner Shoe ReplacementInner Shoe Weldment Replacement Inner Shoe Weldment ReplacementInner Shoe Weldment Replacement Carriage Arm Assembly Replace- ment Carriage ARM Assembly ReplacementKnife Drive Assembly Repair / Replacement Knife Drive Repair / ReplacementKnife Drive Repair / Replacement Alamo Group Inc Switchblade Mount Kit Rops Flat Ioos Platform Only Mount Kit Component IdentificationWD & 4WD Rops W/ Flat Platform Mount Kit Bill of Material 5425 & 5525 CAB / RopsAbove items are included in Hydraulic Kit P/N Used On John Deere 5425/5525 CAB only / 2&4wd From Previous John Deere Used On John Deere 5225/5325 CAB only / 2&4wd Mount Kit Bill of Material 5225 & 5325 CAB / RopsAbove items are included in Hydraulic Kit P/N Pump Guard Kit, P/N 02983480 Consist of the Following Items Hydraulic Kit 02983099 Consist of the Following Items Used On John Deere 5225/5325 Rops / 2&4wd w/ Flat Platform ADP HYD Elbow 4MJ 4FJX 45DEG 5105/5205 ROPS/2&4wd Used On John Deere 5105/5205 Rops / 2&4wd Mount Kit Bill of Material 5105 & 5205 RopsOptions Pump Drive Schematic Pump / Driveline Schematic 5425 & 5525 CAB/ RopsBolts, P/N Lockwasher, P/N Crankshaft Pulley Adapter Bolts 4 Req Setscrew, P/N JD-5105 26.50 LG Hose Ring Mount Kit Component Identification Mount Kit Component Identification 5425 JD-5425 & JD-5525 Model Tractor Only JD-5225 & JD-5325 Model Tractor Only Mount Kit Component Identification 5225JD-5105 & JD-5205 Model Tractor Only Mount Kit Component Identification 5105Common Component Identification All Tractors Page Hydraulic Schematic RH Wing Only Hydraulic Schematic Dual RH & LH Wing Hydraulic Hose Routing Schematic Hydraulic Hose Routing Mount Kit Component Identification Page Switch Blade JD-5105-5205-5225-5325-5425-5525 Asy. Man /05