Alamo JD-5105, JD-5525, JD-5425, JD-5225, JD-5205, JD-5325 manual Cccccccc

Page 28

Pump & Drive Shaft Installation:

11.Modify Tractor Bolster Front. The bolster of the tractor will need a hole cut into it that aligns with the engine crank shaft, this hole should be cut with a hole saw to prevent jagged edges. The bolster has a DIMPLE in it in the front to show where the center of the crankshaft is (See Figure 14), this dimple is cast into the bolster when it is made. Using a Minimum of a 1-1/2" dia. hole saw cut a hole into the bolster using this dimple as a centering reference point (See Figure 15). It is best to cut this hole before reinstalling bolster cover, but if you have already reinstalled it us a 2" X 4" wood block to hold cover up away from bolster (See Figure 15) noting cover is not bolted down. After hole is cut in bolster note that the hole is not closed at the top, the amount open at the top will vary with the size hole cut. A 7/8" drive shaft will go through this hole, Alamo Industrial recom- mends a 1-1/2" dia hole minimum.

12.Reinstall Bolster Cover. The bolster cover will install in the same manner as it was removed see previous steps 4 and 5. Make certain that no electrical wires are where the should not be. Use the same bolts that were removed to reinstall cover. Before bolting the cover down you will need to check the fit where you cut the half circle out to clear crankshaft pulley adapter and splined hub, this should be checked from the top and the bot- tom (See Figure 17 & 18).

 

 

 

 

Crankshaft

 

 

 

 

Pulley

 

 

 

 

Pulley

 

 

 

 

Adapter P/N

 

 

 

 

02973992

 

 

JD-5425 & JD-5525

 

 

 

Shown

Existing 4

 

 

 

 

Bolts &

 

 

Figure 12

 

 

 

 

Washers

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Spline Hub

Hub Mountiing Bolts

 

 

and Washers (4 ea)

 

 

P/N 02702900

 

 

 

JD-5425 & JD-5525

Shown

Figure 13

Pulley Adapter

P/N 02982837

For JD-5225 & JD-5325 Shown

Figure 13A

For JD-5225 & JD-5325 Shown

Pulley Adapter

Tractor Engine Pulley

P/N 02982837

 

Figure 13B234

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Bolts & Lockwasher

(Qty 4 ea.)

Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05

© 2005 Alamo Group Inc.

Section 3 - 8

Image 28
Contents Switchblade Page Page To the OWNER/OPERATOR/DEALER Introduction About this ManualIndex Assembly Instruction Model SpecificationsElectrical Connections Alamo Group Inc Section Do not Required of the Owner Safety RecommendationsRequired of the Operator Standard Specifications Switch Blade 5 ft. & 6 ft Using AN Adapter with a Torque Wrench Hose END Fitting Torque Specs Switch Blade General Information / Installation Requirements Tractor, Area Cleanliness General InformationLeveling Tractor General Information / Installation Requirements Do not Weld On This Unit During or After Installation Section Pump / Driveshaft Schematic 5425 Use Existing Bolt & Lockwasher From Crankshaft PulleyPump / Driveline Schematic 5225 & 5325 CAB/ Rops 234Pump / Driveline Schematic 5105 & 5205 CAB/ Rops 234Pump & Drive Shaft Installation Pump & Drive Shaft InstallationLower Plate Front END TOP Cccccccc JD-5425 & JD-5525 Machined Pump Typical Drive Shaft Installation 5105 & 5205 only Drive Shaft InstallationSwitchblade Frame Installation Frame Installation Carriage Arm Pivot Pin Tank Mounting Bolts Mount Kit Component Identification Alamo Group Inc Switchblade Control Valve & Valve Controls Installation Two Spool Control ValveHydraulicControl Valve & Hoses Rops Control Valve & Hoses RopsHydraulicControl Valve & Hoses CAB HydraulicControl Valve & Hoses CAB Control Valve & Valve Controls Installation CAB Control Valve & Valve Controls Installation Remote Cables Control Cable Connection to Control Stick AssembliesPush / Pull & Reversing Toggle Switch HydraulicControl Valve & Hoses Control Valve & HosesSingle RH Wing Shown Hydraulic Connections / Hose RoutingHydraulicPump Hose Connection Fill Hydraulic Tank Fill Hydraulic Tank with OilFill Hydraulic Tank Alamo Group Inc Electrical Connections Motor Pump Electrical Circuit Electrical Circuit RH Wing MowerMechanical Repairs & Adjustments Cutter BAR Adjustments Lead AdjustmentPitch Adjustment Guard AdjustmentWear Plates Clips Knife ReplacementKnife Repair Cutter BAR Replacement Cutter Bar Assembly ReplacementKnife BAR Replacement Knife Bar ReplacementKnife Replacement 123143431233Outer Shoe Assembly Replacement Outer Shoe Assembly ReplacementInner Shoe Replacement Rock Guard, Clip & Wear Plate ReplacementInner Shoe Weldment Replacement Inner Shoe Weldment ReplacementInner Shoe Weldment Replacement Carriage ARM Assembly Replacement Carriage Arm Assembly Replace- mentKnife Drive Repair / Replacement Knife Drive Assembly Repair / ReplacementKnife Drive Repair / Replacement Alamo Group Inc Switchblade Mount Kit Component Identification Mount Kit Rops Flat Ioos Platform OnlyMount Kit Bill of Material 5425 & 5525 CAB / Rops WD & 4WD Rops W/ Flat PlatformAbove items are included in Hydraulic Kit P/N Used On John Deere 5425/5525 CAB only / 2&4wd From Previous John Deere Mount Kit Bill of Material 5225 & 5325 CAB / Rops Used On John Deere 5225/5325 CAB only / 2&4wdAbove items are included in Hydraulic Kit P/N Pump Guard Kit, P/N 02983480 Consist of the Following Items Hydraulic Kit 02983099 Consist of the Following Items Used On John Deere 5225/5325 Rops / 2&4wd w/ Flat Platform ADP HYD Elbow 4MJ 4FJX 45DEG 5105/5205 ROPS/2&4wd Mount Kit Bill of Material 5105 & 5205 Rops Used On John Deere 5105/5205 Rops / 2&4wdOptions Pump / Driveline Schematic 5425 & 5525 CAB/ Rops Pump Drive SchematicBolts, P/N Lockwasher, P/N Crankshaft Pulley Adapter Bolts 4 Req Setscrew, P/N JD-5105 26.50 LG Hose Ring Mount Kit Component Identification Mount Kit Component Identification 5425 JD-5425 & JD-5525 Model Tractor Only Mount Kit Component Identification 5225 JD-5225 & JD-5325 Model Tractor OnlyMount Kit Component Identification 5105 JD-5105 & JD-5205 Model Tractor OnlyCommon Component Identification All Tractors Page Hydraulic Schematic RH Wing Only Hydraulic Schematic Dual RH & LH Wing Hydraulic Hose Routing Schematic Hydraulic Hose Routing Mount Kit Component Identification Page Switch Blade JD-5105-5205-5225-5325-5425-5525 Asy. Man /05