Alamo JD-5525, JD-5425, JD-5225, JD-5205, JD-5105, JD-5325 manual Machined Pump

Page 30

Pump & Drive Shaft Installation:

16.Install Machined Pump Mount Plate The machined pump mount plate (P/N 02979436) bolts to the front of the bolster in the four existing threaded bolt holes (See Figure 22). These bolt holes will have plastic plugs in them that will need to be removed (See Figure 14). The pump mount Plate (P/N 02979436 ) bolts to the tractor with 4 mounting bolts (Bolt P/N 02975692 - Hex Head M20-P2.5 X 50MM PL GR10.9 , Lockwasher P/N 02971158 - M20) tighten these four bolts down at this time (See Figure 25).

17.Install Pump Drive Shaft. The pump Drive Shaft

has a 7/8" X 13 spline end and a 3/4" w/ 3/16" keyway end (See Figure 23 & 23A). The 7/8" x 13 spline end goes toward the engine and fits into the spline hub that was bolted to the crankshaft (See Figure 13, 13A & 13B). Coat the splined end of shaft with an anti-sieze compound before inserting it into the splined hub.

18.

Install Flex Coupler Assembly. The flex coupler

Bolster

 

assembly P/N 02975188 (See Figure 24) is an assembly

Bolster

Cover

with center coupler, both flanges and bolt nut sets. One

 

Cut Out to allow

coupler is 3/4" w/ 3/16" keyway and setscrew while the

Figure 19

driveshaft clearence

other (pump side) is 5/8" X 9 Spline. Loosen the setscrew

and coat the keyed shaft end with a anti-seize compound

 

 

before installing coupler. Slide the coupler onto the

 

 

driveshaft with the 5/8" X 9 spline coupler outward toward

Battery Hold

Hood Latch

where the pump will mount. (See Figure 25).

Bracket

 

 

Down

 

19. Install Pump Assembly. The pump assembly

 

 

bolts to the machined pump mount. First coat the spline

 

 

shaft of the pump with a anti-seize compound. Slide the

 

 

pumps splined shaft into the spline coupler. The pump is

 

 

retained with two bolts, P/N 00023100 (3/8" X 1-1/2"),

 

 

two Locknuts P/N 00015800 (3/8") and 2 Lockwashers

 

 

P/N 00012101 (3/8") (See Figure 26). NOTE: Pump will

 

 

always be installed with the Suction Port to the LH (Driver

 

 

Side) of the tractor as shown (See Figure 26).

Figure 20

 

 

 

 

 

 

 

P/N 02979436

 

 

 

Machined Pump

 

 

 

Mount Plate

 

LH

 

 

 

Engine

 

 

 

Side

 

 

 

Shield

 

 

 

Shown

 

 

 

Figure 21

Figure 22

 

Switch Blade (JD-5105-5205-5225-5325- 5425-5525, Asy. Man) 05/05

 

© 2005 Alamo Group Inc.

Section 3 - 10

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Contents Switchblade Page Page To the OWNER/OPERATOR/DEALER Introduction About this ManualIndex Assembly Instruction Model SpecificationsElectrical Connections Alamo Group Inc Section Do not Safety Recommendations Required of the OwnerRequired of the Operator Standard Specifications Switch Blade 5 ft. & 6 ft Using AN Adapter with a Torque Wrench Hose END Fitting Torque Specs Switch Blade General Information / Installation Requirements Tractor, Area Cleanliness General InformationLeveling Tractor General Information / Installation Requirements Do not Weld On This Unit During or After Installation Section Pump / Driveshaft Schematic 5425 Use Existing Bolt & Lockwasher From Crankshaft PulleyPump / Driveline Schematic 5225 & 5325 CAB/ Rops 234Pump / Driveline Schematic 5105 & 5205 CAB/ Rops 234Pump & Drive Shaft Installation Pump & Drive Shaft InstallationLower Plate Front END TOP Cccccccc JD-5425 & JD-5525 Machined Pump Typical Drive Shaft Installation 5105 & 5205 only Drive Shaft InstallationSwitchblade Frame Installation Frame Installation Carriage Arm Pivot Pin Tank Mounting Bolts Mount Kit Component Identification Alamo Group Inc Switchblade Control Valve & Valve Controls Installation Two Spool Control ValveHydraulicControl Valve & Hoses Rops Control Valve & Hoses RopsHydraulicControl Valve & Hoses CAB HydraulicControl Valve & Hoses CAB Control Valve & Valve Controls Installation CAB Control Valve & Valve Controls Installation Remote Cables Control Cable Connection to Control Stick AssembliesPush / Pull & Reversing Toggle Switch HydraulicControl Valve & Hoses Control Valve & HosesSingle RH Wing Shown Hydraulic Connections / Hose RoutingHydraulicPump Hose Connection Fill Hydraulic Tank Fill Hydraulic Tank with OilFill Hydraulic Tank Alamo Group Inc Electrical Connections Motor Pump Electrical Circuit Electrical Circuit RH Wing MowerMechanical Repairs & Adjustments Pitch Adjustment Cutter BAR AdjustmentsLead Adjustment Guard AdjustmentWear Plates Knife Replacement ClipsKnife Repair Cutter BAR Replacement Cutter Bar Assembly ReplacementKnife BAR Replacement Knife Bar ReplacementKnife Replacement 123143431233Inner Shoe Replacement Outer Shoe Assembly ReplacementOuter Shoe Assembly Replacement Rock Guard, Clip & Wear Plate ReplacementInner Shoe Weldment Replacement Inner Shoe Weldment ReplacementInner Shoe Weldment Replacement Carriage ARM Assembly Replacement Carriage Arm Assembly Replace- mentKnife Drive Repair / Replacement Knife Drive Assembly Repair / ReplacementKnife Drive Repair / Replacement Alamo Group Inc Switchblade Mount Kit Component Identification Mount Kit Rops Flat Ioos Platform OnlyMount Kit Bill of Material 5425 & 5525 CAB / Rops WD & 4WD Rops W/ Flat PlatformAbove items are included in Hydraulic Kit P/N Used On John Deere 5425/5525 CAB only / 2&4wd From Previous John Deere Mount Kit Bill of Material 5225 & 5325 CAB / Rops Used On John Deere 5225/5325 CAB only / 2&4wdAbove items are included in Hydraulic Kit P/N Pump Guard Kit, P/N 02983480 Consist of the Following Items Hydraulic Kit 02983099 Consist of the Following Items Used On John Deere 5225/5325 Rops / 2&4wd w/ Flat Platform ADP HYD Elbow 4MJ 4FJX 45DEG 5105/5205 ROPS/2&4wd Mount Kit Bill of Material 5105 & 5205 Rops Used On John Deere 5105/5205 Rops / 2&4wdOptions Pump / Driveline Schematic 5425 & 5525 CAB/ Rops Pump Drive SchematicBolts, P/N Lockwasher, P/N Crankshaft Pulley Adapter Bolts 4 Req Setscrew, P/N JD-5105 26.50 LG Hose Ring Mount Kit Component Identification Mount Kit Component Identification 5425 JD-5425 & JD-5525 Model Tractor Only Mount Kit Component Identification 5225 JD-5225 & JD-5325 Model Tractor OnlyMount Kit Component Identification 5105 JD-5105 & JD-5205 Model Tractor OnlyCommon Component Identification All Tractors Page Hydraulic Schematic RH Wing Only Hydraulic Schematic Dual RH & LH Wing Hydraulic Hose Routing Schematic Hydraulic Hose Routing Mount Kit Component Identification Page Switch Blade JD-5105-5205-5225-5325-5425-5525 Asy. Man /05