Alamo JD-5105, JD-5525, JD-5425, JD-5225, JD-5205, JD-5325 manual Do not

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SPECIFICATIONS - SWITCH BLADE

This manual was carefully prepared by Alamo Industrial in an effort to aid the repair technisian in keeping the performance of this mower up to the high standards for which it was designed. Its purpose is to cover safety and to give recommendations for the proper repar, care and operation of the mower. The repair person will want to be totally familiar with this manual so that they will be better able to handle day to day service adjustments, maintenance and any necessary repairs.

For the purposes of product improvement, Alamo Industrial Company reserves the right to make changes in design, material or specifications without notice and without liability therefore.

READ THIS BEFORE BEGINNING

ASSEMBLY, REPAIRS OR TESTING:

The Switch Blade: The Switch Blade has an independent hydraulic system to operate the motor and the cylinder system. This system uses a tandem pump for hydraulic supply and its own independent oil reservoir. Use caution not to contaminate this system.

DO NOT

1.DO NOT short any wires across or allow them to be shorted out.

2.DO NOT attempt to jump across any wires or supply them with alternate power source.

3.DO NOT install higher rated fuses than are recommended by manufacturer.

4.DO NOT attempt to repair or adjust a component that is not intended to be repaired, example sealed components as there are no serviceable components inside.

5.DO NOT let anyone attempt any testing or repairs unless they are an experienced and qualified technician. Technicians must have proper tools, gauges, meters etc. to perform proper diagnosis and/or repairs.

6.DO NOT perform any repairs with dirty tools or in dirty area. When working on hydraulic components keeping system clean and free of contamination is important.

7.DO NOT start or engage system if the oil level is not at the proper level or condition. Never start or run unit low or out of oil. If installing new pumpnever start engine unless pump & system has been filled with oil, starting a pump dry will damage it.

8.DO NOT install / add any oil unless you know it is the correct type and the container is clean. Make certain the oil is not contaminated with dirt or any liquid.

9.DO NOT Make repairs if it is going to be unsafe for you or the people around you, it is the repair persons responsibility to secure the tractor and the surrounding work area. Tractor should be disabled in a way that it cannot be started until the repair technician is ready to do so.

10.DO NOT use teflon tape or other pipe joint tape on fittings or hose connections. For pipe threads, use a pipe thread sealant compound suitable for hydraulic service on OD thread.

Switch Blade (JD-5105-5205-5225, 5325, 5425, 5525, Asy. Man) 05/05

© 2005 Alamo Group Inc.

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Contents Switchblade Page Page To the OWNER/OPERATOR/DEALER Introduction About this ManualIndex Assembly Instruction Model SpecificationsElectrical Connections Alamo Group Inc Section Do not Required of the Owner Safety RecommendationsRequired of the Operator Standard Specifications Switch Blade 5 ft. & 6 ft Using AN Adapter with a Torque Wrench Hose END Fitting Torque Specs Switch Blade General Information / Installation Requirements Tractor, Area Cleanliness General InformationLeveling Tractor General Information / Installation Requirements Do not Weld On This Unit During or After Installation Section Pump / Driveshaft Schematic 5425 Use Existing Bolt & Lockwasher From Crankshaft PulleyPump / Driveline Schematic 5225 & 5325 CAB/ Rops 234Pump / Driveline Schematic 5105 & 5205 CAB/ Rops 234Pump & Drive Shaft Installation Pump & Drive Shaft InstallationLower Plate Front END TOP Cccccccc JD-5425 & JD-5525 Machined Pump Typical Drive Shaft Installation 5105 & 5205 only Drive Shaft InstallationSwitchblade Frame Installation Frame Installation Carriage Arm Pivot Pin Tank Mounting Bolts Mount Kit Component Identification Alamo Group Inc Switchblade Control Valve & Valve Controls Installation Two Spool Control ValveHydraulicControl Valve & Hoses Rops Control Valve & Hoses RopsHydraulicControl Valve & Hoses CAB HydraulicControl Valve & Hoses CAB Control Valve & Valve Controls Installation CAB Control Valve & Valve Controls Installation Remote Cables Control Cable Connection to Control Stick AssembliesPush / Pull & Reversing Toggle Switch HydraulicControl Valve & Hoses Control Valve & HosesSingle RH Wing Shown Hydraulic Connections / Hose RoutingHydraulicPump Hose Connection Fill Hydraulic Tank Fill Hydraulic Tank with OilFill Hydraulic Tank Alamo Group Inc Electrical Connections Motor Pump Electrical Circuit Electrical Circuit RH Wing MowerMechanical Repairs & Adjustments Pitch Adjustment Cutter BAR AdjustmentsLead Adjustment Guard AdjustmentWear Plates Clips Knife ReplacementKnife Repair Cutter BAR Replacement Cutter Bar Assembly ReplacementKnife BAR Replacement Knife Bar ReplacementKnife Replacement 123143431233Inner Shoe Replacement Outer Shoe Assembly ReplacementOuter Shoe Assembly Replacement Rock Guard, Clip & Wear Plate ReplacementInner Shoe Weldment Replacement Inner Shoe Weldment ReplacementInner Shoe Weldment Replacement Carriage ARM Assembly Replacement Carriage Arm Assembly Replace- mentKnife Drive Repair / Replacement Knife Drive Assembly Repair / ReplacementKnife Drive Repair / Replacement Alamo Group Inc Switchblade Mount Kit Component Identification Mount Kit Rops Flat Ioos Platform OnlyMount Kit Bill of Material 5425 & 5525 CAB / Rops WD & 4WD Rops W/ Flat PlatformAbove items are included in Hydraulic Kit P/N Used On John Deere 5425/5525 CAB only / 2&4wd From Previous John Deere Mount Kit Bill of Material 5225 & 5325 CAB / Rops Used On John Deere 5225/5325 CAB only / 2&4wdAbove items are included in Hydraulic Kit P/N Pump Guard Kit, P/N 02983480 Consist of the Following Items Hydraulic Kit 02983099 Consist of the Following Items Used On John Deere 5225/5325 Rops / 2&4wd w/ Flat Platform ADP HYD Elbow 4MJ 4FJX 45DEG 5105/5205 ROPS/2&4wd Mount Kit Bill of Material 5105 & 5205 Rops Used On John Deere 5105/5205 Rops / 2&4wdOptions Pump / Driveline Schematic 5425 & 5525 CAB/ Rops Pump Drive SchematicBolts, P/N Lockwasher, P/N Crankshaft Pulley Adapter Bolts 4 Req Setscrew, P/N JD-5105 26.50 LG Hose Ring Mount Kit Component Identification Mount Kit Component Identification 5425 JD-5425 & JD-5525 Model Tractor Only Mount Kit Component Identification 5225 JD-5225 & JD-5325 Model Tractor OnlyMount Kit Component Identification 5105 JD-5105 & JD-5205 Model Tractor OnlyCommon Component Identification All Tractors Page Hydraulic Schematic RH Wing Only Hydraulic Schematic Dual RH & LH Wing Hydraulic Hose Routing Schematic Hydraulic Hose Routing Mount Kit Component Identification Page Switch Blade JD-5105-5205-5225-5325-5425-5525 Asy. Man /05