Intelligent Motion Systems MForce Series Microstepping PowerDrive manuals

Intelligent Motion Systems MForce Series Microstepping PowerDrive Operating Instructions

68 pages5.28 Mb

i
3Table Of Contents
- Part 2: Connecting and Interfacing
- 4ii
- iii
5List of Figures
- Part 2: Connecting and Interfacing
- iv
6List of Tables
- Part 1: Interfacing and Configuring
- 1-1
7Getting Started
- Power Ground
- +V (+12 to +48)
- Microstepping MForce PowerDrive
  - Before You Begin
  - Tools and Equipment Required
  - Connecting the Power Supply
    - 12-Pin Wire Crimp at P1 Shown. See Specifications for Pin Numbering for other versions.
    - MForce PowerDrive Front
    - Stepping Motor
    - Step Direction
    - Opto Reference*
9FORCE
- 1-5
- 11SECTION 1.1
  - - Configuring
    - 121-6
    - Features and Benefits
    - 1-7
      - Part 1: Hardware Specications
- 13SECTION 1.2
  - - General Specifications
    - 141-8
    - Mechanical Specifications -
      - Microstepping MForce PowerDrive Setup Parameters
    - Setup Parameters
    - 1-9
      - Part 1: Hardware Specications
    - Pin Assignment and Description
      - P1 12-Pin Locking Wire Crimp Connector Option - Power, I/O and SPI Communications
    - 15P3 P1
      - 1 3 5 7 9 11 2 4 6 8 10 12
      - Shell: AMP P/N 1-794617-2 Pins: 12 x AMP P/N 794610-1 Wire: 22 AWG Shielded Twisted Pair
      - 1-10
        P3 Connector - DC Power, 2-Pin Locking Wire Crimp
      - 16P4
        P3
        P4 Connector - Motor
        Shell: Molex P/N 39-01-2045 Pins: 4 x Molex P/N 44476-3112 Wire: 16 AWG Shielded Twisted Pair
        Shell: Molex P/N 510-67-0200 Pins: 2 x Molex P/N 502-17-9101 Wire: 18 AWG Shielded Twisted Pair
- 19FORCE
  - 3
  - 21SECTION 2.1
    - - Mounting Recommendations
      - Mounting Hole Pattern (Not to Scale)
      - Recommended Tightening Torque: 7 - 8 lb-in (78.4 - 89.6 N-cm)
        224
        Securing Power Leads and Logic Leads
        Mounting Hole Pattern
        Layout and Interface Guidelines
        Recommended Tightening Torque: 8 - 9 lb-in (89.6 - 100.8 N-cm)
        235
        Logic and SPI Communications (P1)
        Power (P3)
        Motor (P4)
        7
  - 25SECTION 2.2
    - - Choosing a Power Supply for Your MForce PowerDrive
      - 268
      - DC Power Supply Recommendations
      - IP804 Unregulated Linear Supply
      - IP806 Unregulated Linear Supply
      - ISP300-7 Unregulated Switching Supply
  - 27!
    - P3
      - Figure 2.2.3: DC Cabling - Under 50 Feet
    - +
      - +
      - 9
      - Optional Prototype Development Cable: PD02-3400-FL3
      - Basic DC Power Connection
      - Recommended Power and Cable Configurations
    - + -
      - P
    - -
      - P3:2 P3:1
        10
        Example C Cabling 50 Feet or Greater, AC Power to Power Supply
        Table 2.2.1: Recommended Wire Gauges
        Figure 2.2.4: AC To Full Wave Bridge Rectifier, Cabling over 50 Feet
        Figure 2.2.5: AC Cabling - 50 Feet or Greater - AC To Power Supply
        P
      - 28+ -
        Example B: AC Power to Full Wave Bridge Cabling Over 50 Feet
        P
        + -
        MForce PowerDrive Recommended Power Supply Cable AWG
        11
      - 29SECTION 2.3
        
        Selecting a Motor
        Winding Inductance
        12
        Recommended IMS Motors
        8 Lead Stepping Motor Series Configuration
        8 Lead Stepping Motor Parallel Configuration
        (Note: This example also applies to the 6 lead motor half copper conguration)
        30A B
        14
        Connecting the Motor
        32PHASE A
        PHASE B
        BPHASE
        BPHASE
        PHASE A
        PHASE B
        Figure 2.3.2: 8 Lead Motor Series Connections
        Splice
        PHASE A
        1 3 4
        2
        PHASE A
        PHASE A
        33PHASE A
        1 3 4
        PHASE B
        PHASE B
        2
        PHASE A B PHASE
        1 3 4
        2
        PHASE A
        B PHASE
        34PHASE A
        16
        1 3 4
        PHASE B
        2
        PHASE A
        B PHASE
        Recommended Motor Cabling
        35Example B: Motor Cabling Greater Than 50 Feet
        Table 2.3.1: Recommended Wire Gauges
        19
      - 37SECTION 2.4
        
        Optically Isolated Logic Inputs
        Isolated Logic Input Pins and Connections
        Isolated Logic Input Characteristics
        20
        Step Clock
        Direction
        Quadrature
        Up/Down
        Input Timing
        Input Filtering
        38Step/Direction Function
        Quadrature Function
        Up/Down Function
        39STEP/DIRECTION TIMING
        QUADRATURE TIMING
        Table 2.4.1: Input Clocks Timing Table
        UP/DOWN TIMING
        Figure 2.4.3: Clock Input Timing Characteristics Clock Input Timing
        22
        Optocoupler Reference
        40Microstepping MForce PowerDrive
        41NPN Open Collector Interface (Sinking)
        PNP Open Collector Interface (Sourcing)
        42Switch Interface (Sinking)
        Switch Interface (Sourcing)
        4325
        Minimum Required Connections
      - 44SECTION 2.5
        
        4527
        SPI Pins and Connections
        Figure 2.5.3: Logic Level Shifting and Conditioning Circuit
        12
        10
        2 3 4
        15
        PC Parallel/SPI Port
        7 9 11
        For Use ONLY with IMS Parameter Setup Cable
        Figure 2.5.2: SPI Pins and Connections, 12-Pin Wire Crimp
        Logic Level Shifting and Conditioning Circuit
        29
      - 47SECTION 2.6
        
        Installation
        Configuration Parameters and Ranges
        Color Coded Parameter Values
        5032
        Figure 2.6.7: SPI Motor Interface Motion Settings Screen
        5133
        Factory
        Connected/Disconnected Indicator
        Set
        Exit
        5234
        Screen 2: I/O Settings Configuration Screen
        5335
        IMS Part Number/Serial Number Screen
        Fault Indication
        5436
        Upgrading the Firmware in the Microstepping MForce PowerDrive
        5537
        Initialization Screen
        Communications Port Operations
        38
      - 56SECTION 2.7
        
        SPI Timing Notes
        Check Sum Calculation for SPI
        5739
        SPI Commands and Parameters
        Table 2.7.1: SPI Commands and Parameters
        5840
        Figure 2.7.2: Read/Write Byte Order for Parameter Settings (Default Parameters Shown)
        SPI Communications Sequence See Timing Diagram and Byte Order figures.
        READ
        Write
      - 61Appendix C
        Optional Prototype Development Cables
        MD-CC300-000: USB to SPI Parameter Setup Cable
        Adapter Cables
        62Installation Procedure for the MD-CC300-000
        65PD12-1434-FL3 Power, I/O and SPI
        Prototype Development Cable PD02-2300-FL3
        Prototype Development Cable PD04-MF34-FL3
        66Pin 4 Pin 3 Pin 2 Pin 1
        Drain Wire
        General Specifications
        67WARRANTY
        intelligent motion systems, INC.
        68Excellence in Motion
        www.imshome.com