Intelligent Motion Systems MForce Series Microstepping PowerDrive

FORCETM

POWER DRIVE

MICROSTEPPING

PART 1:

HARDWARE

REFERENCE

Section 1.1: Introduction to the Microstepping MForce PowerDrive

Section 1.2: Microstepping MForce PowerDrive Detailed Specifications

Part 1: Hardware Specifications

1-3

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Intelligent Motion Systems MForce Series Microstepping PowerDrive operating instructions Forcetm

Contents

Forcetm Microstepping MForce PowerDrive Product Manual Table Of Contents Appendices List of Figures List of Tables Microstepping MForce PowerDrive MForce PowerDrive FrontStepping Motor Connect Opto Reference and Logic Inputs Connecting the Motor Forcetm Intentionally Left Blank Configuring Introduction to the Microstepping MForce PowerDrive Features and Benefits General Specifications Microstepping MForce PowerDrive Detailed Specifications Mechanical Specifications Dimensions in Inches mm Setup Parameters Pin # Function Description Pin Assignment and Description P4 Connector Motor P3 Connector DC Power, 2-Pin Locking Wire Crimp Options and Accessories Parameter Setup Cable and AdaptersPrototype Development Cable Intentionally Left Blank Forcetm Microstepping MForce PowerDrive Manual Revision R040507 Mounting Recommendations Mounting and Connection Guidelines Securing Power Leads and Logic Leads Mounting Hole PatternLayout and Interface Guidelines Power P3 Logic and SPI Communications P1Motor P4 Intentionally Left Blank Choosing a Power Supply for Your MForce PowerDrive Interfacing DC Power ISP300-7 Unregulated Switching Supply DC Power Supply RecommendationsRecommended IMS Power Supplies IP804 Unregulated Linear Supply Basic DC Power Connection Recommended Power and Cable ConfigurationsExample a DC Power Cabling Under 50 Feet Transformer 10 to 28 VAC RMS for 48 VDC Systems Selecting a Motor Motor Selection and InterfaceWinding Inductance Types and Construction of Stepping Motors Recommended IMS Motors Lead Stepping Motor Parallel Configuration Frame Enhanced 3.0A Frame Enhanced 2.4A Not Available with Double ShaftFrame Enhanced 6.0A Frame Enhanced 6.3A Lead Motors Phase Connector Pin Phase a Recommended Motor Cabling MForce PowerDrive Phase OutputsMotor Connections Example a Motor Cabling Less Than 50 Feet Recommended Motor Cable AWG Sizes Example B Motor Cabling Greater Than 50 Feet Microstepping MForce PowerDrive Manual Revision R040507 Isolated Logic Input Characteristics Isolated Logic Input Pins and ConnectionsEnable Input Logic Interface and Connection Direction Step ClockQuadrature Up/Down STEP/DIRECTION Timing Optocoupler Reference Optocoupler Reference Input Connection Examples NPN Open Collector Interface Sinking Switch Interface Example Switch Interface Sinking +V +12 to +48 Minimum Required Connections Connecting SPI Communications Logic Level Shifting and Conditioning Circuit SPI Pins and Connections 4 SPI Master with a Single Microstepping MForce PowerDrive SPI Master with Multiple Microstepping MForce PowerDrive Using the IMS SPI Motor Interface Installation Configuration Parameters and RangesColor Coded Parameter Values IMS SPI Motor Interface Menu Options FileView Upgrade RecallHelp Msel Microstep Resolution Selection Msel Microstep Resolution Select Factory Connected/Disconnected IndicatorSet Exit Enable Active High/Low Screen 2 I/O Settings Configuration ScreenInput Clock Type Input Clock Filter IMS Part Number/Serial Number Screen Fault Indication Upgrade Instructions IMS SPI Upgrader Screen Port Menu Initialization Screen Using User-Defined SPI SPI Timing NotesCheck Sum Calculation for SPI MSB SPI Commands and Parameters SPI Communications Sequence Write Appendices Intentionally Left Blank MD-CC300-000 USB to SPI Parameter Setup Cable Optional Prototype Development CablesAdapter Cables Installing the Cable/VCP Drivers Installation Procedure for the MD-CC300-000 Figure A.5 Hardware Update Wizard Screen Determining the Virtual COM Port VCP Wire Color Code PD12-1434-FL3 Power, I/O and SPI Prototype Development Cable PD04-MF34-FL3 Prototype Development Cable PD02-2300-FL3 Warranty Excellence in Motion