Intelligent Motion Systems MForce Series Microstepping PowerDrive

Connect Opto Reference and Logic Inputs

Using 22 AWG wire, connect the Opto Reference to the desired reference point. The reference will determine whether or not the logic input is sinking or sourcing. If Sinking Inputs are desired, connect the Opto reference to a +5 to +24 VDC Supply. If Sourcing Outputs are desired, the Opto Reference needs to be connected to the Controller Ground.

Connect the Step and Direction inputs to the appropriate outputs of your PLC or controller.

Connecting the Motor

Using the recommended wire, connect the Motor Phases to P3 as shown in Figure GS.1. Ensure that the phases are connected correctly.

1-2	Microstepping MForce PowerDrive Manual Revision R040507

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Intelligent Motion Systems MForce Series Microstepping PowerDrive Connect Opto Reference and Logic Inputs

Contents

Forcetm Microstepping MForce PowerDrive Product Manual Table Of Contents Appendices List of Figures List of Tables Stepping Motor Microstepping MForce PowerDriveMForce PowerDrive Front Connecting the Motor Connect Opto Reference and Logic Inputs Forcetm Intentionally Left Blank Introduction to the Microstepping MForce PowerDrive Configuring Features and Benefits Microstepping MForce PowerDrive Detailed Specifications General Specifications Setup Parameters Mechanical Specifications Dimensions in Inches mm Pin Assignment and Description Pin # Function Description P3 Connector DC Power, 2-Pin Locking Wire Crimp P4 Connector Motor Prototype Development Cable Options and AccessoriesParameter Setup Cable and Adapters Intentionally Left Blank Forcetm Microstepping MForce PowerDrive Manual Revision R040507 Mounting and Connection Guidelines Mounting Recommendations Layout and Interface Guidelines Securing Power Leads and Logic LeadsMounting Hole Pattern Motor P4 Power P3Logic and SPI Communications P1 Intentionally Left Blank Interfacing DC Power Choosing a Power Supply for Your MForce PowerDrive DC Power Supply Recommendations ISP300-7 Unregulated Switching SupplyRecommended IMS Power Supplies IP804 Unregulated Linear Supply Example a DC Power Cabling Under 50 Feet Basic DC Power ConnectionRecommended Power and Cable Configurations Transformer 10 to 28 VAC RMS for 48 VDC Systems Motor Selection and Interface Selecting a MotorWinding Inductance Types and Construction of Stepping Motors Lead Stepping Motor Parallel Configuration Recommended IMS Motors Frame Enhanced 2.4A Not Available with Double Shaft Frame Enhanced 3.0AFrame Enhanced 6.0A Frame Enhanced 6.3A Phase Connector Pin Lead Motors Phase a MForce PowerDrive Phase Outputs Recommended Motor CablingMotor Connections Example a Motor Cabling Less Than 50 Feet Example B Motor Cabling Greater Than 50 Feet Recommended Motor Cable AWG Sizes Microstepping MForce PowerDrive Manual Revision R040507 Isolated Logic Input Pins and Connections Isolated Logic Input CharacteristicsEnable Input Logic Interface and Connection Step Clock DirectionQuadrature Up/Down STEP/DIRECTION Timing Optocoupler Reference Optocoupler Reference NPN Open Collector Interface Sinking Input Connection Examples Switch Interface Sinking Switch Interface Example Minimum Required Connections +V +12 to +48 Connecting SPI Communications SPI Pins and Connections Logic Level Shifting and Conditioning Circuit SPI Master with Multiple Microstepping MForce PowerDrive 4 SPI Master with a Single Microstepping MForce PowerDrive Color Coded Parameter Values Using the IMS SPI Motor Interface InstallationConfiguration Parameters and Ranges View IMS SPI Motor Interface Menu OptionsFile Help UpgradeRecall Msel Microstep Resolution Select Msel Microstep Resolution Selection Connected/Disconnected Indicator FactorySet Exit Screen 2 I/O Settings Configuration Screen Enable Active High/LowInput Clock Type Input Clock Filter Fault Indication IMS Part Number/Serial Number Screen IMS SPI Upgrader Screen Upgrade Instructions Initialization Screen Port Menu Check Sum Calculation for SPI Using User-Defined SPISPI Timing Notes SPI Commands and Parameters MSB Write SPI Communications Sequence Appendices Intentionally Left Blank Adapter Cables MD-CC300-000 USB to SPI Parameter Setup CableOptional Prototype Development Cables Installation Procedure for the MD-CC300-000 Installing the Cable/VCP Drivers Figure A.5 Hardware Update Wizard Screen Determining the Virtual COM Port VCP PD12-1434-FL3 Power, I/O and SPI Wire Color Code Prototype Development Cable PD02-2300-FL3 Prototype Development Cable PD04-MF34-FL3 Warranty Excellence in Motion