Intelligent Motion Systems MForce Series Microstepping PowerDrive

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1-4	Microstepping MForce PowerDrive Manual Revision R040507

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Intelligent Motion Systems MForce Series Microstepping PowerDrive operating instructions Intentionally Left Blank

Contents

Forcetm Microstepping MForce PowerDrive Product Manual Table Of Contents Appendices List of Figures List of Tables MForce PowerDrive Front Microstepping MForce PowerDriveStepping Motor Connecting the Motor Connect Opto Reference and Logic Inputs Forcetm Intentionally Left Blank Introduction to the Microstepping MForce PowerDrive Configuring Features and Benefits Microstepping MForce PowerDrive Detailed Specifications General Specifications Setup Parameters Mechanical Specifications Dimensions in Inches mm Pin Assignment and Description Pin # Function Description P3 Connector DC Power, 2-Pin Locking Wire Crimp P4 Connector Motor Parameter Setup Cable and Adapters Options and AccessoriesPrototype Development Cable Intentionally Left Blank Forcetm Microstepping MForce PowerDrive Manual Revision R040507 Mounting and Connection Guidelines Mounting Recommendations Mounting Hole Pattern Securing Power Leads and Logic LeadsLayout and Interface Guidelines Logic and SPI Communications P1 Power P3Motor P4 Intentionally Left Blank Interfacing DC Power Choosing a Power Supply for Your MForce PowerDrive Recommended IMS Power Supplies DC Power Supply RecommendationsISP300-7 Unregulated Switching Supply IP804 Unregulated Linear Supply Recommended Power and Cable Configurations Basic DC Power ConnectionExample a DC Power Cabling Under 50 Feet Transformer 10 to 28 VAC RMS for 48 VDC Systems Winding Inductance Motor Selection and InterfaceSelecting a Motor Types and Construction of Stepping Motors Lead Stepping Motor Parallel Configuration Recommended IMS Motors Frame Enhanced 6.0A Frame Enhanced 2.4A Not Available with Double ShaftFrame Enhanced 3.0A Frame Enhanced 6.3A Phase Connector Pin Lead Motors Phase a Motor Connections MForce PowerDrive Phase OutputsRecommended Motor Cabling Example a Motor Cabling Less Than 50 Feet Example B Motor Cabling Greater Than 50 Feet Recommended Motor Cable AWG Sizes Microstepping MForce PowerDrive Manual Revision R040507 Enable Input Isolated Logic Input Pins and ConnectionsIsolated Logic Input Characteristics Logic Interface and Connection Quadrature Step ClockDirection Up/Down STEP/DIRECTION Timing Optocoupler Reference Optocoupler Reference NPN Open Collector Interface Sinking Input Connection Examples Switch Interface Sinking Switch Interface Example Minimum Required Connections +V +12 to +48 Connecting SPI Communications SPI Pins and Connections Logic Level Shifting and Conditioning Circuit SPI Master with Multiple Microstepping MForce PowerDrive 4 SPI Master with a Single Microstepping MForce PowerDrive Configuration Parameters and Ranges Using the IMS SPI Motor Interface InstallationColor Coded Parameter Values File IMS SPI Motor Interface Menu OptionsView Recall UpgradeHelp Msel Microstep Resolution Select Msel Microstep Resolution Selection Set Connected/Disconnected IndicatorFactory Exit Input Clock Type Screen 2 I/O Settings Configuration ScreenEnable Active High/Low Input Clock Filter Fault Indication IMS Part Number/Serial Number Screen IMS SPI Upgrader Screen Upgrade Instructions Initialization Screen Port Menu SPI Timing Notes Using User-Defined SPICheck Sum Calculation for SPI SPI Commands and Parameters MSB Write SPI Communications Sequence Appendices Intentionally Left Blank Optional Prototype Development Cables MD-CC300-000 USB to SPI Parameter Setup CableAdapter Cables Installation Procedure for the MD-CC300-000 Installing the Cable/VCP Drivers Figure A.5 Hardware Update Wizard Screen Determining the Virtual COM Port VCP PD12-1434-FL3 Power, I/O and SPI Wire Color Code Prototype Development Cable PD02-2300-FL3 Prototype Development Cable PD04-MF34-FL3 Warranty Excellence in Motion