Intelligent Motion Systems MForce Series Microstepping PowerDrive

WARNING! DO NOT connect or disconnect power leads

when power is applied! Disconnect the AC power side to power down the DC power supply.

Example B: AC Power to Full Wave Bridge Cabling Over 50 Feet

	Transformer - 10 to 28 VAC RMS for 48 VDC Systems	NOTE:
	Transformer - 10 to 28 VAC RMS for 48 VDC Systems	Connect the cable illustrated
	20 to 48 VAC RMS for 75 VDC Systems	Connect the cable illustrated
	20 to 48 VAC RMS for 75 VDC Systems	in Figure 2.2.2 to the output of
		in Figure 2.2.2 to the output of
		the Full Wave Bridge

ΠType RFI Filter

ρ Required Current	Shielded Twisted Pair
	Shielded Twisted Pair
	+

Shield to Earth Ground

on Supply End Only

Cable Length

as required

-

Full Wave Bridge

Figure 2.2.4: AC To Full Wave Bridge Rectifier, Cabling over 50 Feet

Example C – Cabling 50 Feet or Greater, AC Power to Power Supply

	Shielded Twisted Pair	NOTE:
	Π Type RFI Filter	Connect the cable illustrated
	Π Type RFI Filter	in Example A to the output of
	ρ Required Current	the Power Supply
120 or 240 VAC		+ DC Volts Out
Dependent on		+ DC Volts Out
Power Supply		-
	Cable Length
Shield to Earth Ground	as required
Shield to Earth Ground
on Supply End Only

Power Supply

Figure 2.2.5: AC Cabling - 50 Feet or Greater - AC To Power Supply

MForce PowerDrive Recommended Power Supply Cable AWG

	1 Amperes (Peak)						3 Amperes (Peak)
Length (Feet)	10	25	50*	75*	100*	Length (Feet)	10	25	50*	75*	100*
Minimum AWG	20	20	18	18	16	Minimum AWG	18	16	14	12	12
	2 Amperes (Peak)						4 Amperes (Peak)
Length (Feet)	10	25	50*	75*	100*	Length (Feet)	10	25	50*	75*	100*
Minimum AWG	20	18	16	14	14	Minimum AWG	18	16	14	12	12

*Use the alternative methods illustrated in examples B and C when cable length is ≥ 50 feet. Also, use the same current rating when the alternate AC power is used.

Table 2.2.1: Recommended Wire Gauges

10	Microstepping MForce PowerDrive Manual Revision R040507

Image 28

Intelligent Motion Systems MForce Series Microstepping PowerDrive Transformer 10 to 28 VAC RMS for 48 VDC Systems

Contents

Forcetm Microstepping MForce PowerDrive Product Manual Table Of Contents Appendices List of Figures List of Tables MForce PowerDrive Front Microstepping MForce PowerDriveStepping Motor Connecting the Motor Connect Opto Reference and Logic Inputs Forcetm Intentionally Left Blank Introduction to the Microstepping MForce PowerDrive Configuring Features and Benefits Microstepping MForce PowerDrive Detailed Specifications General Specifications Setup Parameters Mechanical Specifications Dimensions in Inches mm Pin Assignment and Description Pin # Function Description P3 Connector DC Power, 2-Pin Locking Wire Crimp P4 Connector Motor Parameter Setup Cable and Adapters Options and AccessoriesPrototype Development Cable Intentionally Left Blank Forcetm Microstepping MForce PowerDrive Manual Revision R040507 Mounting and Connection Guidelines Mounting Recommendations Mounting Hole Pattern Securing Power Leads and Logic LeadsLayout and Interface Guidelines Logic and SPI Communications P1 Power P3Motor P4 Intentionally Left Blank Interfacing DC Power Choosing a Power Supply for Your MForce PowerDrive DC Power Supply Recommendations ISP300-7 Unregulated Switching SupplyRecommended IMS Power Supplies IP804 Unregulated Linear Supply Recommended Power and Cable Configurations Basic DC Power ConnectionExample a DC Power Cabling Under 50 Feet Transformer 10 to 28 VAC RMS for 48 VDC Systems Motor Selection and Interface Selecting a MotorWinding Inductance Types and Construction of Stepping Motors Lead Stepping Motor Parallel Configuration Recommended IMS Motors Frame Enhanced 2.4A Not Available with Double Shaft Frame Enhanced 3.0AFrame Enhanced 6.0A Frame Enhanced 6.3A Phase Connector Pin Lead Motors Phase a MForce PowerDrive Phase Outputs Recommended Motor CablingMotor Connections Example a Motor Cabling Less Than 50 Feet Example B Motor Cabling Greater Than 50 Feet Recommended Motor Cable AWG Sizes Microstepping MForce PowerDrive Manual Revision R040507 Isolated Logic Input Pins and Connections Isolated Logic Input CharacteristicsEnable Input Logic Interface and Connection Step Clock DirectionQuadrature Up/Down STEP/DIRECTION Timing Optocoupler Reference Optocoupler Reference NPN Open Collector Interface Sinking Input Connection Examples Switch Interface Sinking Switch Interface Example Minimum Required Connections +V +12 to +48 Connecting SPI Communications SPI Pins and Connections Logic Level Shifting and Conditioning Circuit SPI Master with Multiple Microstepping MForce PowerDrive 4 SPI Master with a Single Microstepping MForce PowerDrive Configuration Parameters and Ranges Using the IMS SPI Motor Interface InstallationColor Coded Parameter Values File IMS SPI Motor Interface Menu OptionsView Recall UpgradeHelp Msel Microstep Resolution Select Msel Microstep Resolution Selection Connected/Disconnected Indicator FactorySet Exit Screen 2 I/O Settings Configuration Screen Enable Active High/LowInput Clock Type Input Clock Filter Fault Indication IMS Part Number/Serial Number Screen IMS SPI Upgrader Screen Upgrade Instructions Initialization Screen Port Menu SPI Timing Notes Using User-Defined SPICheck Sum Calculation for SPI SPI Commands and Parameters MSB Write SPI Communications Sequence Appendices Intentionally Left Blank Optional Prototype Development Cables MD-CC300-000 USB to SPI Parameter Setup CableAdapter Cables Installation Procedure for the MD-CC300-000 Installing the Cable/VCP Drivers Figure A.5 Hardware Update Wizard Screen Determining the Virtual COM Port VCP PD12-1434-FL3 Power, I/O and SPI Wire Color Code Prototype Development Cable PD02-2300-FL3 Prototype Development Cable PD04-MF34-FL3 Warranty Excellence in Motion