BAS-311G BAS-326G
SERVICE MANUAL
Please read this manual before making any adjustments
PROGRAMMABLE ELECTRONIC PATTERN SEWER
Symbols
SAFETY INSTRUCTIONS
1 Safety indications and their meanings
Indications
DANGER
Installation
2 Notes on safety
Environmental requirements
Sewing
Cleaning
Maintenance and inspection
If an error occurs in machine operation, or if abnormal
Tension release
3 Warning labels
Motor cover
solenoid cover
FUNCTION SETTINGS
CONTENTS
SPECIFICATIONS
DISASSEMBLY
9. TABLE OF ERROR CODES
6. ASSEMBLY
7. ADJUSTMENT
10. TROUBLESHOOTING
1. SPECIFICATIONS
1. SPECIFICATIONS
2-1. List of special functions when power is turned on
2. FUNCTION SETTINGS
2. FUNCTION SETTINGS
When SPEED indicator is illuminated
2-2. List of advanced functions
2. FUNCTION SETTINGS
4550Q
memory switches that have been changed from
2-3. Memory switch setting method Advanced
2. FUNCTION SETTINGS
default settings
Initial value
2-4. List of memory switch settings
2. FUNCTION SETTINGS
range
For solenoid specifications 1 pedal
2. FUNCTION SETTINGS
Work clamp settings
For pneumatic specifications 2 pedal
2. FUNCTION SETTINGS
Thread winding
2. FUNCTION SETTINGS
Sewing machine motor settings
2. FUNCTION SETTINGS
Feed settings
Operation panel settings
2. FUNCTION SETTINGS
User program settings
Data editing settings
2. FUNCTION SETTINGS
Device settings
2. FUNCTION SETTINGS
Maintenance settings
2. FUNCTION SETTINGS
Error processing settings
Specifications and destination settings
Unique machine settings
2-5. Setting the work clamp mode
2. FUNCTION SETTINGS
Solenoid specifications, single pedal standard operations
Pneumatic specifications, 2 pedal standard operations
2-6. Stitch counter checking method
2. FUNCTION SETTINGS
Pneumatic specifications, 2 pedal sequence operation
2. FUNCTION SETTINGS
2-7. Error history checking method
E − − −
Input check list
2-8. Input checking method
2. FUNCTION SETTINGS
Name
2. FUNCTION SETTINGS
− − − −
2. FUNCTION SETTINGS
4567Q
2-9. Output checking method
2. FUNCTION SETTINGS
4441Q 4953Q
2. FUNCTION SETTINGS
Panel CPU
2-10. Software version checking method
2. FUNCTION SETTINGS
Programmer
Sewing machine internal memory
3. READING / WRITING DATA
3-1. Handling data
3. READING / WRITING DATA
3-3. Structure of a CF card folder
3-2. Notes on handling CF cards sold separately
3. READING / WRITING DATA
Switch to data read/write mode
3-4. Data read/write mode
Turn on the power switch
3. READING / WRITING DATA
3. READING / WRITING DATA
3-5. Reading sewing data from CF cards
When memory switch No. 755 is ON
End data read/write mode
3. READING / WRITING DATA
When memory switch No. 755 is ON
3-6. Writing sewing data to CF cards
Select the w 2 data read/write mode
3. READING / WRITING DATA
3-7. Reading memory switch data from CF cards
3-8. Writing memory switch data to CF cards
End data read/write mode
3. READING / WRITING DATA
3-9. Reading user program data from CF cards
3-10. Writing user program data to CF cards
End data read/write mode
Restoring the control program if an error occurs during updating
3-11. Updating the control program
3. READING / WRITING DATA
3. READING / WRITING DATA
3-12. Writing error log data to CF card
3-13. Reading sewing data from floppy disks
End data read/write mode
5 End data read/write mode
3-14. Writing sewing data to floppy disks
3. READING / WRITING DATA
1 Insert the floppy disk into the floppy disk drive
3. READING / WRITING DATA
3-15. Reading extended option output data from a CF card
5 End data read/write mode
3. READING / WRITING DATA
3-16. Writing extended option output data to CF cards
3-17. Reading extended option output data from floppy disks
3 End data read/write mode
4-2. Lower shaft and shuttle race mechanisms
4. MECHANICAL DESCRIPTIONS
4-1. Needle bar and thread take-up mechanisms
4. MECHANICAL DESCRIPTIONS
4-3. Work clamp lifter mechanism Solenoid specifications
4. MECHANICAL DESCRIPTIONS
4. MECHANICAL DESCRIPTIONS
4-4. Work clamp lifter mechanism Pneumatic specifications
4-5. Intermittent presser foot lifter mechanism
5045Q
4. MECHANICAL DESCRIPTIONS
4-6. Intermittent presser foot stroke mechanism
4. Stepping clamp connecting rod 5. Stepping clamp arm R
1. Motor assy 2. Upper shaft 3. Stepping clamp cam
Y direction
4-7. Feed mechanism
X direction
4. MECHANICAL DESCRIPTIONS
4. MECHANICAL DESCRIPTIONS
4-8. Thread trimmer mechanism
11. Movable knife lever 12. Movable knife connecting plate
1. Thread trimmer solenoid 2. Solenoid lever 3. Pushing lever
4. MECHANICAL DESCRIPTIONS
4-9. Tension release mechanism
4-10. Thread wiper mechanism
BAS-311G, BAS-326G
5-1. Covers
5. DISASSEMBLY
5. DISASSEMBLY
2. STOP switch harness Pull out 3. Bolt 4. Plain washer
5-2. Thread wiper mechanism
5. DISASSEMBLY
1. Thread wiper solenoid harness Pull out
5. DISASSEMBLY
Pneumatic specifications
5-3. Work clamp arm mechanism
BAS-311G, BAS-326G
5. DISASSEMBLY
5-4. Intermittent presser foot lifter mechanism
Presser bar Pull downward from presser bar clamp
5092Q
5-5. Needle bar mechanism
5. DISASSEMBLY
5093Q
5. DISASSEMBLY
5-6. Upper shaft mechanism
5094Q
5-7. Lower shaft mechanism
5. DISASSEMBLY
BAS-311G, BAS-326G
5-8. Feed covers
5. DISASSEMBLY
5101Q
5-9. Feed mechanism
5. DISASSEMBLY
5. DISASSEMBLY
26. Bolts with washer 3 pcs 27. X-feed motor assy
47. Bolts 16 pcs 48. X-LM guide 2 pcs 49. Bolts 2 pcs
5. DISASSEMBLY
44. Bolts 10 pcs 45. Flat screws 8 pcs 46. Feed bracket
50. X-belt holder 51. X-belt holder plate 52. Bolts 2 pcs
5. DISASSEMBLY
5-10. Work clamp lifter mechanism Solenoid specifications
5108Q
5-11. Work clamp lifter mechanism Pneumatic specifications
5. DISASSEMBLY
5. DISASSEMBLY
5-12. Tension release mechanism
5-13. Intermittent presser foot lifter mechanism
Solenoid setting plate
5. DISASSEMBLY
5-14. Thread trimmer mechanism
Thread trimmer collar
5-15. Shuttle hook mechanism
5. DISASSEMBLY
6-1. Thread trimmer mechanism
6. ASSEMBLY
6. ASSEMBLY
Bolts with washer 2 pcs
6. ASSEMBLY
Apply grease
4853Q
6. ASSEMBLY
6-2. Intermittent presser foot lifter mechanism
6-3. Tension release mechanism
Stepping clamp lifter rod adjustment
6. ASSEMBLY
6-4. Work clamp lifter mechanism Solenoid specifications
Index mark
Align
6. ASSEMBLY
Work clamp lifter plate assy
5162Q
6. ASSEMBLY
Hook the spring into the arm hole as shown in the illustration
5168Q
6-5. Work clamp lifter mechanism Pneumatic specifications
6. ASSEMBLY
5169Q
5171Q
6. ASSEMBLY
5170Q
5172Q
6-6. Feed mechanism
6. ASSEMBLY
5176Q
6. ASSEMBLY
Flat screws 8 pcs
5215Q
5178Q
6. ASSEMBLY
5179Q
Install so that the backlash is 0.01 53. X-feed motor assy
6. ASSEMBLY
Install so that the backlash is 0.01
54. Bolts with washer 3 pcs Temporarily tighten
X-GT belt tension adjustment
6. ASSEMBLY
Measurement position
6. ASSEMBLY Y-GT belt tension adjustment
5184Q
Right Y-LM guide installation
6. ASSEMBLY
Inside X-LM guide installation
5185Q
6-7. Feed covers
6. ASSEMBLY
BAS-311G, BAS-326G
6. ASSEMBLY
Needle plate
5191Q
6-8. Upper shaft mechanism
6. ASSEMBLY
6. ASSEMBLY
Install the motor assembly so that the harness is facing downward
6. ASSEMBLY
6-9. Needle bar mechanism
Inside hole
6. ASSEMBLY
18. Needle bar clamp 19. Needle bar Insert from above 20. Screw
6-10. Intermittent presser foot lifter mechanism
6. ASSEMBLY
6. ASSEMBLY
3. Lower the needle bar approximately 6.5 mm from its highest position
6-11. Lower shaft mechanism
6. ASSEMBLY
6. ASSEMBLY
Check that the machine pulley turns smoothly 12. Lower shaft assy
6. ASSEMBLY
6-12. Shuttle hook mechanism
6-13. Thread trimmer mechanism
connecting plate
6. ASSEMBLY
6-14. Work clamp arm mechanism
Pneumatic specifications
1. Feed plate 2. Bolts with washer 2pcs 3. Work clamp assy
Retainer adjustment
6-14-1. Adjustments after work clamp arm installation
6. ASSEMBLY
Work clamp height adjustment Solenoid specifications
6-15. Thread wiper mechanism
6. ASSEMBLY
6. ASSEMBLY
6-16. Covers
5154Q
7-1. Checking the machine head switch
7. ADJUSTMENT
7. ADJUSTMENT
7-2-1. Upper and lower thread tension
7-2. Standard thread tension
7. ADJUSTMENT
7. ADJUSTMENT
7-2-2. Thread take-up spring
7-2-3. Arm thread guide R
Thread take-up spring height
7-5. Adjusting the driver needle guard
7-3. Adjusting the needle bar height
7-4. Adjusting the needle bar lift amount
7. ADJUSTMENT
7-8. Rotary hook lubrication amount
7-6. Adjusting the needle clearance
7-7. Adjusting the shuttle race thread guide
7. ADJUSTMENT
7-9. Adjusting the position of the movable knife
7. ADJUSTMENT
7. ADJUSTMENT
7. Turn the pulley 1 by hand to move the needle bar to its lowest position
7-10. Replacing the movable and fixed knives
7. ADJUSTMENT
End feed plate installation mode
7-10-1. Installing the feed plate
7. ADJUSTMENT
All indicators switch off
7-12. Presser foot installation position
7-11. Adjusting the thread wiper
7. ADJUSTMENT
7. ADJUSTMENT
7-13. Changing the intermittent stroke
Changing the installation position of stepping clamp link A
7. ADJUSTMENT Stepping clamp connecting rod position adjustment
7. ADJUSTMENT
7-14. Adjusting the work clamp lift amount
7-15. Adjusting the air pressure pneumatic specifications
Solenoid specifications
7. ADJUSTMENT
7-16. Adjusting the thread trimmer cam position
7-17. Belt tension adjustment
X-GT belt
7-18. Adjusting the tension release amount
7. ADJUSTMENT Y-GT belt
7-19. Adjusting the backlash of the lower shaft gear
7. ADJUSTMENT
7. ADJUSTMENT
7-20. Adjusting the home position
7-20-1. Work clamp lift home position
Solenoid specifications
Repeat steps 4 and 5 to adjust the home position
7-20-2. X-Y feed home position
7. ADJUSTMENT
End adjustment mode
End adjustment mode
7. ADJUSTMENT
Repeat steps 5 and 6 to adjust the home position
5208Q 5276Q
5209Q
7-21. Adjusting the needle up stop home position
7. ADJUSTMENT
4700Q
7. ADJUSTMENT
7-22. Adjusting the needle up stop position
Adjustment method
7. ADJUSTMENT
End adjustment mode
DANGER
8-1. Precautions while carrying out adjustments
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
8-2. Inside the control box and operation panel structure
Power supply motor P.C. board
Main P.C. board
8. ELECTRICAL MECHANISM
8-3. Description of fuses
4590Q
8. ELECTRICAL MECHANISM
8-4. Description of connectors
8-4-1. Connector positions
Main P.C. board
BAS-311G, BAS-326G
Power supply motor P.C. board
8. ELECTRICAL MECHANISM PMD P.C. board
4592Q
BAS-311G, BAS-326G
8. ELECTRICAL MECHANISM Panel P.C. board
4594Q
Feed mechanism
8-4-2. Symptoms when there are poor connections
8. ELECTRICAL MECHANISM
Work clamp mechanism
Sewing operations
8. ELECTRICAL MECHANISM
Thread trimming mechanism
4713Q 5243Q 4714Q
Other
8. ELECTRICAL MECHANISM
5245Q 5246Q 5247Q 5248Q 5249Q
Description of symbols
8-5. Troubleshooting
8-5-1. Diagnosis flowchart
“Problem” symbol in the “8-5-2. Remedy” lists
BAS-311G, BAS-326G
8. ELECTRICAL MECHANISM
5251Q
BAS-311G, BAS-326G
8. ELECTRICAL MECHANISM
5252Q
BAS-311G, BAS-326G
8. ELECTRICAL MECHANISM
5253Q
DANGER
8-5-2. Remedy
Before carrying out adjustment
8. ELECTRICAL MECHANISM
4877Q
8. ELECTRICAL MECHANISM
4876Q
4878Q
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
5086Q
8. ELECTRICAL MECHANISM
5087Q
8. ELECTRICAL MECHANISM
4885Q
4886Q
8. ELECTRICAL MECHANISM
4884Q
Work clamp does not rise
8. ELECTRICAL MECHANISM
4888Q
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
4890Q
8. ELECTRICAL MECHANISM
4889Q
4891Q
5089Q
8. ELECTRICAL MECHANISM
5088Q
4892Q
Switch-related errors
9. TABLE OF ERROR CODES
9. TABLE OF ERROR CODES
DANGER
Work clamp-related errors
9. TABLE OF ERROR CODES Upper shaft motor-related errors
Feed mechanism-related errors
E110
E401
9. TABLE OF ERROR CODES
Communication and memory-related errors
E402
P.C. board-related errors
9. TABLE OF ERROR CODES Data editing-related errors
Device-related errors
E500
Problem
10. TROUBLESHOOTING
10. TROUBLESHOOTING
Cause
Cause
10. TROUBLESHOOTING
Problem
Remedy
power is turned on and
10. TROUBLESHOOTING
Problem
switch
11. 7-SEGMENT DISPLAY
11. 7-SEGMENT DISPLAY
BAS-311G, BAS-326G
I5060885B
SERVICE MANUAL
Printed in Japan
2005.07. B