PROGRAMMABLE ELECTRONIC PATTERN SEWER
SERVICE MANUAL
Please read this manual before making any adjustments
BAS-311G BAS-326G
Indications
SAFETY INSTRUCTIONS
1 Safety indications and their meanings
Symbols
Environmental requirements
Installation
2 Notes on safety
DANGER
If an error occurs in machine operation, or if abnormal
Cleaning
Maintenance and inspection
Sewing
solenoid cover
3 Warning labels
Motor cover
Tension release
DISASSEMBLY
CONTENTS
SPECIFICATIONS
FUNCTION SETTINGS
10. TROUBLESHOOTING
6. ASSEMBLY
7. ADJUSTMENT
9. TABLE OF ERROR CODES
1. SPECIFICATIONS
1. SPECIFICATIONS
2. FUNCTION SETTINGS
2-1. List of special functions when power is turned on
2. FUNCTION SETTINGS
4550Q
2-2. List of advanced functions
2. FUNCTION SETTINGS
When SPEED indicator is illuminated
default settings
2-3. Memory switch setting method Advanced
2. FUNCTION SETTINGS
memory switches that have been changed from
range
2-4. List of memory switch settings
2. FUNCTION SETTINGS
Initial value
For pneumatic specifications 2 pedal
2. FUNCTION SETTINGS
Work clamp settings
For solenoid specifications 1 pedal
Thread winding
2. FUNCTION SETTINGS
Sewing machine motor settings
2. FUNCTION SETTINGS
Feed settings
2. FUNCTION SETTINGS
2. FUNCTION SETTINGS
Operation panel settings
User program settings
2. FUNCTION SETTINGS
Data editing settings
Device settings
2. FUNCTION SETTINGS
Specifications and destination settings
2. FUNCTION SETTINGS
Error processing settings
Maintenance settings
Solenoid specifications, single pedal standard operations
2-5. Setting the work clamp mode
2. FUNCTION SETTINGS
Unique machine settings
Pneumatic specifications, 2 pedal sequence operation
2-6. Stitch counter checking method
2. FUNCTION SETTINGS
Pneumatic specifications, 2 pedal standard operations
2-7. Error history checking method
2. FUNCTION SETTINGS
E − − −
Name
2-8. Input checking method
2. FUNCTION SETTINGS
Input check list
− − − −
2. FUNCTION SETTINGS
2. FUNCTION SETTINGS
4441Q 4953Q
2-9. Output checking method
2. FUNCTION SETTINGS
4567Q
2. FUNCTION SETTINGS
Programmer
2-10. Software version checking method
2. FUNCTION SETTINGS
Panel CPU
3. READING / WRITING DATA
3. READING / WRITING DATA
3-1. Handling data
Sewing machine internal memory
3-2. Notes on handling CF cards sold separately
3-3. Structure of a CF card folder
3. READING / WRITING DATA
3. READING / WRITING DATA
3-4. Data read/write mode
Turn on the power switch
Switch to data read/write mode
End data read/write mode
3-5. Reading sewing data from CF cards
When memory switch No. 755 is ON
3. READING / WRITING DATA
Select the w 2 data read/write mode
When memory switch No. 755 is ON
3-6. Writing sewing data to CF cards
3. READING / WRITING DATA
End data read/write mode
3-7. Reading memory switch data from CF cards
3-8. Writing memory switch data to CF cards
3. READING / WRITING DATA
End data read/write mode
3-9. Reading user program data from CF cards
3-10. Writing user program data to CF cards
3. READING / WRITING DATA
3-11. Updating the control program
Restoring the control program if an error occurs during updating
3. READING / WRITING DATA
End data read/write mode
3-12. Writing error log data to CF card
3-13. Reading sewing data from floppy disks
3. READING / WRITING DATA
1 Insert the floppy disk into the floppy disk drive
3-14. Writing sewing data to floppy disks
3. READING / WRITING DATA
5 End data read/write mode
3-15. Reading extended option output data from a CF card
3. READING / WRITING DATA
5 End data read/write mode
3 End data read/write mode
3-16. Writing extended option output data to CF cards
3-17. Reading extended option output data from floppy disks
3. READING / WRITING DATA
4. MECHANICAL DESCRIPTIONS
4. MECHANICAL DESCRIPTIONS
4-1. Needle bar and thread take-up mechanisms
4-2. Lower shaft and shuttle race mechanisms
4. MECHANICAL DESCRIPTIONS
4-3. Work clamp lifter mechanism Solenoid specifications
5045Q
4-4. Work clamp lifter mechanism Pneumatic specifications
4-5. Intermittent presser foot lifter mechanism
4. MECHANICAL DESCRIPTIONS
1. Motor assy 2. Upper shaft 3. Stepping clamp cam
4-6. Intermittent presser foot stroke mechanism
4. Stepping clamp connecting rod 5. Stepping clamp arm R
4. MECHANICAL DESCRIPTIONS
4. MECHANICAL DESCRIPTIONS
4-7. Feed mechanism
X direction
Y direction
1. Thread trimmer solenoid 2. Solenoid lever 3. Pushing lever
4-8. Thread trimmer mechanism
11. Movable knife lever 12. Movable knife connecting plate
4. MECHANICAL DESCRIPTIONS
BAS-311G, BAS-326G
4-9. Tension release mechanism
4-10. Thread wiper mechanism
4. MECHANICAL DESCRIPTIONS
5. DISASSEMBLY
5-1. Covers
5. DISASSEMBLY
1. Thread wiper solenoid harness Pull out
5-2. Thread wiper mechanism
5. DISASSEMBLY
2. STOP switch harness Pull out 3. Bolt 4. Plain washer
BAS-311G, BAS-326G
Pneumatic specifications
5-3. Work clamp arm mechanism
5. DISASSEMBLY
5-4. Intermittent presser foot lifter mechanism
5. DISASSEMBLY
Presser bar Pull downward from presser bar clamp
5093Q
5-5. Needle bar mechanism
5. DISASSEMBLY
5092Q
5-6. Upper shaft mechanism
5. DISASSEMBLY
5094Q
5. DISASSEMBLY
5-7. Lower shaft mechanism
5101Q
5-8. Feed covers
5. DISASSEMBLY
BAS-311G, BAS-326G
5. DISASSEMBLY
5-9. Feed mechanism
26. Bolts with washer 3 pcs 27. X-feed motor assy
5. DISASSEMBLY
50. X-belt holder 51. X-belt holder plate 52. Bolts 2 pcs
5. DISASSEMBLY
44. Bolts 10 pcs 45. Flat screws 8 pcs 46. Feed bracket
47. Bolts 16 pcs 48. X-LM guide 2 pcs 49. Bolts 2 pcs
5-10. Work clamp lifter mechanism Solenoid specifications
5. DISASSEMBLY
5108Q
5. DISASSEMBLY
5-11. Work clamp lifter mechanism Pneumatic specifications
Solenoid setting plate
5-12. Tension release mechanism
5-13. Intermittent presser foot lifter mechanism
5. DISASSEMBLY
5-14. Thread trimmer mechanism
5. DISASSEMBLY
Thread trimmer collar
5. DISASSEMBLY
5-15. Shuttle hook mechanism
6. ASSEMBLY
6-1. Thread trimmer mechanism
6. ASSEMBLY
4853Q
6. ASSEMBLY
Apply grease
Bolts with washer 2 pcs
Stepping clamp lifter rod adjustment
6-2. Intermittent presser foot lifter mechanism
6-3. Tension release mechanism
6. ASSEMBLY
6-4. Work clamp lifter mechanism Solenoid specifications
6. ASSEMBLY
Index mark
5162Q
6. ASSEMBLY
Work clamp lifter plate assy
Align
Hook the spring into the arm hole as shown in the illustration
6. ASSEMBLY
5169Q
6-5. Work clamp lifter mechanism Pneumatic specifications
6. ASSEMBLY
5168Q
5172Q
6. ASSEMBLY
5170Q
5171Q
6. ASSEMBLY
6-6. Feed mechanism
5215Q
6. ASSEMBLY
Flat screws 8 pcs
5176Q
6. ASSEMBLY
5178Q
5179Q
54. Bolts with washer 3 pcs Temporarily tighten
6. ASSEMBLY
Install so that the backlash is 0.01
Install so that the backlash is 0.01 53. X-feed motor assy
6. ASSEMBLY
X-GT belt tension adjustment
Measurement position
5184Q
6. ASSEMBLY Y-GT belt tension adjustment
5185Q
6. ASSEMBLY
Inside X-LM guide installation
Right Y-LM guide installation
6. ASSEMBLY
6-7. Feed covers
5191Q
6. ASSEMBLY
Needle plate
BAS-311G, BAS-326G
6. ASSEMBLY
6-8. Upper shaft mechanism
Install the motor assembly so that the harness is facing downward
6. ASSEMBLY
6-9. Needle bar mechanism
6. ASSEMBLY
Inside hole
18. Needle bar clamp 19. Needle bar Insert from above 20. Screw
6. ASSEMBLY
6. ASSEMBLY
6-10. Intermittent presser foot lifter mechanism
3. Lower the needle bar approximately 6.5 mm from its highest position
6. ASSEMBLY
6. ASSEMBLY
6-11. Lower shaft mechanism
Check that the machine pulley turns smoothly 12. Lower shaft assy
6. ASSEMBLY
connecting plate
6-12. Shuttle hook mechanism
6-13. Thread trimmer mechanism
6. ASSEMBLY
1. Feed plate 2. Bolts with washer 2pcs 3. Work clamp assy
6-14. Work clamp arm mechanism
Pneumatic specifications
6. ASSEMBLY
Work clamp height adjustment Solenoid specifications
6-14-1. Adjustments after work clamp arm installation
6. ASSEMBLY
Retainer adjustment
6. ASSEMBLY
6-15. Thread wiper mechanism
6-16. Covers
6. ASSEMBLY
5154Q
7. ADJUSTMENT
7-1. Checking the machine head switch
7. ADJUSTMENT
7-2. Standard thread tension
7-2-1. Upper and lower thread tension
7. ADJUSTMENT
Thread take-up spring height
7-2-2. Thread take-up spring
7-2-3. Arm thread guide R
7. ADJUSTMENT
7. ADJUSTMENT
7-3. Adjusting the needle bar height
7-4. Adjusting the needle bar lift amount
7-5. Adjusting the driver needle guard
7. ADJUSTMENT
7-6. Adjusting the needle clearance
7-7. Adjusting the shuttle race thread guide
7-8. Rotary hook lubrication amount
7. ADJUSTMENT
7-9. Adjusting the position of the movable knife
7. Turn the pulley 1 by hand to move the needle bar to its lowest position
7. ADJUSTMENT
7. ADJUSTMENT
7-10. Replacing the movable and fixed knives
All indicators switch off
7-10-1. Installing the feed plate
7. ADJUSTMENT
End feed plate installation mode
7-11. Adjusting the thread wiper
7-12. Presser foot installation position
7. ADJUSTMENT
7-13. Changing the intermittent stroke
7. ADJUSTMENT
Changing the installation position of stepping clamp link A
7. ADJUSTMENT Stepping clamp connecting rod position adjustment
Solenoid specifications
7-14. Adjusting the work clamp lift amount
7-15. Adjusting the air pressure pneumatic specifications
7. ADJUSTMENT
X-GT belt
7-16. Adjusting the thread trimmer cam position
7-17. Belt tension adjustment
7. ADJUSTMENT
7. ADJUSTMENT Y-GT belt
7-18. Adjusting the tension release amount
7. ADJUSTMENT
7-19. Adjusting the backlash of the lower shaft gear
Solenoid specifications
7-20. Adjusting the home position
7-20-1. Work clamp lift home position
7. ADJUSTMENT
End adjustment mode
7-20-2. X-Y feed home position
7. ADJUSTMENT
Repeat steps 4 and 5 to adjust the home position
5208Q 5276Q
7. ADJUSTMENT
Repeat steps 5 and 6 to adjust the home position
End adjustment mode
4700Q
7-21. Adjusting the needle up stop home position
7. ADJUSTMENT
5209Q
7-22. Adjusting the needle up stop position
7. ADJUSTMENT
Adjustment method
End adjustment mode
7. ADJUSTMENT
8. ELECTRICAL MECHANISM
8-1. Precautions while carrying out adjustments
8. ELECTRICAL MECHANISM
DANGER
Main P.C. board
8-2. Inside the control box and operation panel structure
Power supply motor P.C. board
8. ELECTRICAL MECHANISM
8-3. Description of fuses
8. ELECTRICAL MECHANISM
4590Q
Main P.C. board
8-4. Description of connectors
8-4-1. Connector positions
8. ELECTRICAL MECHANISM
4592Q
Power supply motor P.C. board
8. ELECTRICAL MECHANISM PMD P.C. board
BAS-311G, BAS-326G
8. ELECTRICAL MECHANISM Panel P.C. board
BAS-311G, BAS-326G
4594Q
Work clamp mechanism
8-4-2. Symptoms when there are poor connections
8. ELECTRICAL MECHANISM
Feed mechanism
4713Q 5243Q 4714Q
8. ELECTRICAL MECHANISM
Thread trimming mechanism
Sewing operations
8. ELECTRICAL MECHANISM
Other
5245Q 5246Q 5247Q 5248Q 5249Q
“Problem” symbol in the “8-5-2. Remedy” lists
8-5. Troubleshooting
8-5-1. Diagnosis flowchart
Description of symbols
8. ELECTRICAL MECHANISM
BAS-311G, BAS-326G
5251Q
8. ELECTRICAL MECHANISM
BAS-311G, BAS-326G
5252Q
8. ELECTRICAL MECHANISM
BAS-311G, BAS-326G
5253Q
8. ELECTRICAL MECHANISM
8-5-2. Remedy
Before carrying out adjustment
DANGER
4878Q
8. ELECTRICAL MECHANISM
4876Q
4877Q
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
5086Q
5087Q
4885Q
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
4886Q
4884Q
8. ELECTRICAL MECHANISM
Work clamp does not rise
4888Q
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
4891Q
8. ELECTRICAL MECHANISM
4889Q
4890Q
4892Q
8. ELECTRICAL MECHANISM
5088Q
5089Q
DANGER
9. TABLE OF ERROR CODES
9. TABLE OF ERROR CODES
Switch-related errors
E110
9. TABLE OF ERROR CODES Upper shaft motor-related errors
Feed mechanism-related errors
Work clamp-related errors
E402
9. TABLE OF ERROR CODES
Communication and memory-related errors
E401
E500
9. TABLE OF ERROR CODES Data editing-related errors
Device-related errors
P.C. board-related errors
Cause
10. TROUBLESHOOTING
10. TROUBLESHOOTING
Problem
Remedy
10. TROUBLESHOOTING
Problem
Cause
switch
10. TROUBLESHOOTING
Problem
power is turned on and
11. 7-SEGMENT DISPLAY
11. 7-SEGMENT DISPLAY
BAS-311G, BAS-326G
2005.07. B
SERVICE MANUAL
Printed in Japan
I5060885B