SERVICE MANUAL
Please read this manual before making any adjustments
BAS-311G BAS-326G
PROGRAMMABLE ELECTRONIC PATTERN SEWER
SAFETY INSTRUCTIONS
1 Safety indications and their meanings
Symbols
Indications
Installation
2 Notes on safety
DANGER
Environmental requirements
Cleaning
Maintenance and inspection
Sewing
If an error occurs in machine operation, or if abnormal
3 Warning labels
Motor cover
Tension release
solenoid cover
CONTENTS
SPECIFICATIONS
FUNCTION SETTINGS
DISASSEMBLY
6. ASSEMBLY
7. ADJUSTMENT
9. TABLE OF ERROR CODES
10. TROUBLESHOOTING
1. SPECIFICATIONS
1. SPECIFICATIONS
2. FUNCTION SETTINGS
2. FUNCTION SETTINGS
2-1. List of special functions when power is turned on
2-2. List of advanced functions
2. FUNCTION SETTINGS
When SPEED indicator is illuminated
4550Q
2-3. Memory switch setting method Advanced
2. FUNCTION SETTINGS
memory switches that have been changed from
default settings
2-4. List of memory switch settings
2. FUNCTION SETTINGS
Initial value
range
2. FUNCTION SETTINGS
Work clamp settings
For solenoid specifications 1 pedal
For pneumatic specifications 2 pedal
2. FUNCTION SETTINGS
Thread winding
2. FUNCTION SETTINGS
Sewing machine motor settings
2. FUNCTION SETTINGS
Feed settings
User program settings
2. FUNCTION SETTINGS
Operation panel settings
Device settings
2. FUNCTION SETTINGS
Data editing settings
2. FUNCTION SETTINGS
2. FUNCTION SETTINGS
Error processing settings
Maintenance settings
Specifications and destination settings
2-5. Setting the work clamp mode
2. FUNCTION SETTINGS
Unique machine settings
Solenoid specifications, single pedal standard operations
2-6. Stitch counter checking method
2. FUNCTION SETTINGS
Pneumatic specifications, 2 pedal standard operations
Pneumatic specifications, 2 pedal sequence operation
E − − −
2-7. Error history checking method
2. FUNCTION SETTINGS
2-8. Input checking method
2. FUNCTION SETTINGS
Input check list
Name
2. FUNCTION SETTINGS
− − − −
2. FUNCTION SETTINGS
2-9. Output checking method
2. FUNCTION SETTINGS
4567Q
4441Q 4953Q
2. FUNCTION SETTINGS
2-10. Software version checking method
2. FUNCTION SETTINGS
Panel CPU
Programmer
3. READING / WRITING DATA
3-1. Handling data
Sewing machine internal memory
3. READING / WRITING DATA
3. READING / WRITING DATA
3-2. Notes on handling CF cards sold separately
3-3. Structure of a CF card folder
3-4. Data read/write mode
Turn on the power switch
Switch to data read/write mode
3. READING / WRITING DATA
3-5. Reading sewing data from CF cards
When memory switch No. 755 is ON
3. READING / WRITING DATA
End data read/write mode
When memory switch No. 755 is ON
3-6. Writing sewing data to CF cards
3. READING / WRITING DATA
Select the w 2 data read/write mode
3-7. Reading memory switch data from CF cards
3-8. Writing memory switch data to CF cards
3. READING / WRITING DATA
End data read/write mode
3-9. Reading user program data from CF cards
3-10. Writing user program data to CF cards
3. READING / WRITING DATA
End data read/write mode
3. READING / WRITING DATA
3-11. Updating the control program
Restoring the control program if an error occurs during updating
3-12. Writing error log data to CF card
3-13. Reading sewing data from floppy disks
3. READING / WRITING DATA
End data read/write mode
3-14. Writing sewing data to floppy disks
3. READING / WRITING DATA
5 End data read/write mode
1 Insert the floppy disk into the floppy disk drive
5 End data read/write mode
3-15. Reading extended option output data from a CF card
3. READING / WRITING DATA
3-16. Writing extended option output data to CF cards
3-17. Reading extended option output data from floppy disks
3. READING / WRITING DATA
3 End data read/write mode
4. MECHANICAL DESCRIPTIONS
4-1. Needle bar and thread take-up mechanisms
4-2. Lower shaft and shuttle race mechanisms
4. MECHANICAL DESCRIPTIONS
4-3. Work clamp lifter mechanism Solenoid specifications
4. MECHANICAL DESCRIPTIONS
4-4. Work clamp lifter mechanism Pneumatic specifications
4-5. Intermittent presser foot lifter mechanism
4. MECHANICAL DESCRIPTIONS
5045Q
4-6. Intermittent presser foot stroke mechanism
4. Stepping clamp connecting rod 5. Stepping clamp arm R
4. MECHANICAL DESCRIPTIONS
1. Motor assy 2. Upper shaft 3. Stepping clamp cam
4-7. Feed mechanism
X direction
Y direction
4. MECHANICAL DESCRIPTIONS
4-8. Thread trimmer mechanism
11. Movable knife lever 12. Movable knife connecting plate
4. MECHANICAL DESCRIPTIONS
1. Thread trimmer solenoid 2. Solenoid lever 3. Pushing lever
4-9. Tension release mechanism
4-10. Thread wiper mechanism
4. MECHANICAL DESCRIPTIONS
BAS-311G, BAS-326G
5. DISASSEMBLY
5. DISASSEMBLY
5-1. Covers
5-2. Thread wiper mechanism
5. DISASSEMBLY
2. STOP switch harness Pull out 3. Bolt 4. Plain washer
1. Thread wiper solenoid harness Pull out
Pneumatic specifications
5-3. Work clamp arm mechanism
5. DISASSEMBLY
BAS-311G, BAS-326G
Presser bar Pull downward from presser bar clamp
5-4. Intermittent presser foot lifter mechanism
5. DISASSEMBLY
5-5. Needle bar mechanism
5. DISASSEMBLY
5092Q
5093Q
5094Q
5-6. Upper shaft mechanism
5. DISASSEMBLY
5-7. Lower shaft mechanism
5. DISASSEMBLY
5-8. Feed covers
5. DISASSEMBLY
BAS-311G, BAS-326G
5101Q
5-9. Feed mechanism
5. DISASSEMBLY
5. DISASSEMBLY
26. Bolts with washer 3 pcs 27. X-feed motor assy
5. DISASSEMBLY
44. Bolts 10 pcs 45. Flat screws 8 pcs 46. Feed bracket
47. Bolts 16 pcs 48. X-LM guide 2 pcs 49. Bolts 2 pcs
50. X-belt holder 51. X-belt holder plate 52. Bolts 2 pcs
5108Q
5-10. Work clamp lifter mechanism Solenoid specifications
5. DISASSEMBLY
5-11. Work clamp lifter mechanism Pneumatic specifications
5. DISASSEMBLY
5-12. Tension release mechanism
5-13. Intermittent presser foot lifter mechanism
5. DISASSEMBLY
Solenoid setting plate
Thread trimmer collar
5-14. Thread trimmer mechanism
5. DISASSEMBLY
5-15. Shuttle hook mechanism
5. DISASSEMBLY
6. ASSEMBLY
6. ASSEMBLY
6-1. Thread trimmer mechanism
6. ASSEMBLY
Apply grease
Bolts with washer 2 pcs
4853Q
6-2. Intermittent presser foot lifter mechanism
6-3. Tension release mechanism
6. ASSEMBLY
Stepping clamp lifter rod adjustment
Index mark
6-4. Work clamp lifter mechanism Solenoid specifications
6. ASSEMBLY
6. ASSEMBLY
Work clamp lifter plate assy
Align
5162Q
6. ASSEMBLY
Hook the spring into the arm hole as shown in the illustration
6-5. Work clamp lifter mechanism Pneumatic specifications
6. ASSEMBLY
5168Q
5169Q
6. ASSEMBLY
5170Q
5171Q
5172Q
6-6. Feed mechanism
6. ASSEMBLY
6. ASSEMBLY
Flat screws 8 pcs
5176Q
5215Q
5179Q
6. ASSEMBLY
5178Q
6. ASSEMBLY
Install so that the backlash is 0.01
Install so that the backlash is 0.01 53. X-feed motor assy
54. Bolts with washer 3 pcs Temporarily tighten
Measurement position
6. ASSEMBLY
X-GT belt tension adjustment
6. ASSEMBLY Y-GT belt tension adjustment
5184Q
6. ASSEMBLY
Inside X-LM guide installation
Right Y-LM guide installation
5185Q
6-7. Feed covers
6. ASSEMBLY
6. ASSEMBLY
Needle plate
BAS-311G, BAS-326G
5191Q
6-8. Upper shaft mechanism
6. ASSEMBLY
6. ASSEMBLY
Install the motor assembly so that the harness is facing downward
Inside hole
6-9. Needle bar mechanism
6. ASSEMBLY
6. ASSEMBLY
18. Needle bar clamp 19. Needle bar Insert from above 20. Screw
6-10. Intermittent presser foot lifter mechanism
6. ASSEMBLY
6. ASSEMBLY
3. Lower the needle bar approximately 6.5 mm from its highest position
6-11. Lower shaft mechanism
6. ASSEMBLY
6. ASSEMBLY
Check that the machine pulley turns smoothly 12. Lower shaft assy
6-12. Shuttle hook mechanism
6-13. Thread trimmer mechanism
6. ASSEMBLY
connecting plate
6-14. Work clamp arm mechanism
Pneumatic specifications
6. ASSEMBLY
1. Feed plate 2. Bolts with washer 2pcs 3. Work clamp assy
6-14-1. Adjustments after work clamp arm installation
6. ASSEMBLY
Retainer adjustment
Work clamp height adjustment Solenoid specifications
6-15. Thread wiper mechanism
6. ASSEMBLY
5154Q
6-16. Covers
6. ASSEMBLY
7. ADJUSTMENT
7. ADJUSTMENT
7-1. Checking the machine head switch
7. ADJUSTMENT
7-2. Standard thread tension
7-2-1. Upper and lower thread tension
7-2-2. Thread take-up spring
7-2-3. Arm thread guide R
7. ADJUSTMENT
Thread take-up spring height
7-3. Adjusting the needle bar height
7-4. Adjusting the needle bar lift amount
7-5. Adjusting the driver needle guard
7. ADJUSTMENT
7-6. Adjusting the needle clearance
7-7. Adjusting the shuttle race thread guide
7-8. Rotary hook lubrication amount
7. ADJUSTMENT
7-9. Adjusting the position of the movable knife
7. ADJUSTMENT
7. ADJUSTMENT
7. Turn the pulley 1 by hand to move the needle bar to its lowest position
7-10. Replacing the movable and fixed knives
7. ADJUSTMENT
7-10-1. Installing the feed plate
7. ADJUSTMENT
End feed plate installation mode
All indicators switch off
7. ADJUSTMENT
7-11. Adjusting the thread wiper
7-12. Presser foot installation position
Changing the installation position of stepping clamp link A
7-13. Changing the intermittent stroke
7. ADJUSTMENT
7. ADJUSTMENT Stepping clamp connecting rod position adjustment
7-14. Adjusting the work clamp lift amount
7-15. Adjusting the air pressure pneumatic specifications
7. ADJUSTMENT
Solenoid specifications
7-16. Adjusting the thread trimmer cam position
7-17. Belt tension adjustment
7. ADJUSTMENT
X-GT belt
7-18. Adjusting the tension release amount
7. ADJUSTMENT Y-GT belt
7-19. Adjusting the backlash of the lower shaft gear
7. ADJUSTMENT
7-20. Adjusting the home position
7-20-1. Work clamp lift home position
7. ADJUSTMENT
Solenoid specifications
7-20-2. X-Y feed home position
7. ADJUSTMENT
Repeat steps 4 and 5 to adjust the home position
End adjustment mode
7. ADJUSTMENT
Repeat steps 5 and 6 to adjust the home position
End adjustment mode
5208Q 5276Q
7-21. Adjusting the needle up stop home position
7. ADJUSTMENT
5209Q
4700Q
Adjustment method
7-22. Adjusting the needle up stop position
7. ADJUSTMENT
7. ADJUSTMENT
End adjustment mode
8-1. Precautions while carrying out adjustments
8. ELECTRICAL MECHANISM
DANGER
8. ELECTRICAL MECHANISM
8-2. Inside the control box and operation panel structure
Power supply motor P.C. board
8. ELECTRICAL MECHANISM
Main P.C. board
4590Q
8-3. Description of fuses
8. ELECTRICAL MECHANISM
8-4. Description of connectors
8-4-1. Connector positions
8. ELECTRICAL MECHANISM
Main P.C. board
Power supply motor P.C. board
8. ELECTRICAL MECHANISM PMD P.C. board
BAS-311G, BAS-326G
4592Q
4594Q
8. ELECTRICAL MECHANISM Panel P.C. board
BAS-311G, BAS-326G
8-4-2. Symptoms when there are poor connections
8. ELECTRICAL MECHANISM
Feed mechanism
Work clamp mechanism
8. ELECTRICAL MECHANISM
Thread trimming mechanism
Sewing operations
4713Q 5243Q 4714Q
5245Q 5246Q 5247Q 5248Q 5249Q
8. ELECTRICAL MECHANISM
Other
8-5. Troubleshooting
8-5-1. Diagnosis flowchart
Description of symbols
“Problem” symbol in the “8-5-2. Remedy” lists
5251Q
8. ELECTRICAL MECHANISM
BAS-311G, BAS-326G
5252Q
8. ELECTRICAL MECHANISM
BAS-311G, BAS-326G
5253Q
8. ELECTRICAL MECHANISM
BAS-311G, BAS-326G
8-5-2. Remedy
Before carrying out adjustment
DANGER
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
4876Q
4877Q
4878Q
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
5087Q
8. ELECTRICAL MECHANISM
5086Q
8. ELECTRICAL MECHANISM
4885Q
4884Q
8. ELECTRICAL MECHANISM
4886Q
4888Q
8. ELECTRICAL MECHANISM
Work clamp does not rise
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
8. ELECTRICAL MECHANISM
4889Q
4890Q
4891Q
8. ELECTRICAL MECHANISM
5088Q
5089Q
4892Q
9. TABLE OF ERROR CODES
9. TABLE OF ERROR CODES
Switch-related errors
DANGER
9. TABLE OF ERROR CODES Upper shaft motor-related errors
Feed mechanism-related errors
Work clamp-related errors
E110
9. TABLE OF ERROR CODES
Communication and memory-related errors
E401
E402
9. TABLE OF ERROR CODES Data editing-related errors
Device-related errors
P.C. board-related errors
E500
10. TROUBLESHOOTING
10. TROUBLESHOOTING
Problem
Cause
10. TROUBLESHOOTING
Problem
Cause
Remedy
10. TROUBLESHOOTING
Problem
power is turned on and
switch
BAS-311G, BAS-326G
11. 7-SEGMENT DISPLAY
11. 7-SEGMENT DISPLAY
SERVICE MANUAL
Printed in Japan
I5060885B
2005.07. B