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Brother BAS-311G Electrical Mechanism, Danger, Precautions while carrying out adjustments, Injury

Models: BAS-311G

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8. ELECTRICAL MECHANISM

8. ELECTRICAL MECHANISM

8. ELECTRICAL MECHANISM

DANGER

Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet before opening the cover of the control box. Touching areas where high voltages are present can result in severe injury.

8-1. Precautions while carrying out adjustments

Be sure to note the following cautions when opening the control box to carry out inspections and adjustments.

Electric shocks

High voltages can remain in large-capacity capacitors for up to 5 minutes in some circumstances, even when the power has been turned off. Accordingly, wait at least 5 minutes after turning off the power before carrying out the following operations.

•Opening and closing the control box

•Replacing fuses

•Inserting and disconnecting connectors

•Measuring resistance values

•Any other tasks that may involve touching components inside the control box

Some inspection items require the control box to be open when the power is turned on and voltages are measured.

At such times, be extremely careful never to touch anywhere other than the specified locations. In addition, note that high voltages may remain for up to 5 minutes after the power is turned off.

Injury

The fan inside the control box turns while the power is turned on, so be careful not to get anything caught in it.

Be careful not to touch metallic objects such as the heat sink and cover when connecting and disconnecting connectors and making measurements.

110	BAS-311G, BAS-326G

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Brother BAS-311G Electrical Mechanism, Danger, Precautions while carrying out adjustments, Electric shocks, Injury

Contents

Please read this manual before making any adjustments SERVICE MANUALBAS-311G BAS-326G PROGRAMMABLE ELECTRONIC PATTERN SEWER1 Safety indications and their meanings SAFETY INSTRUCTIONSSymbols Indications2 Notes on safety InstallationDANGER Environmental requirementsMaintenance and inspection CleaningSewing If an error occurs in machine operation, or if abnormalMotor cover 3 Warning labelsTension release solenoid coverSPECIFICATIONS CONTENTSFUNCTION SETTINGS DISASSEMBLY7. ADJUSTMENT 6. ASSEMBLY9. TABLE OF ERROR CODES 10. TROUBLESHOOTING1. SPECIFICATIONS 1. SPECIFICATIONS2. FUNCTION SETTINGS 2-1. List of special functions when power is turned on2. FUNCTION SETTINGS 2. FUNCTION SETTINGS 2-2. List of advanced functionsWhen SPEED indicator is illuminated 4550Q2. FUNCTION SETTINGS 2-3. Memory switch setting method Advancedmemory switches that have been changed from default settings2. FUNCTION SETTINGS 2-4. List of memory switch settingsInitial value rangeWork clamp settings 2. FUNCTION SETTINGSFor solenoid specifications 1 pedal For pneumatic specifications 2 pedalThread winding 2. FUNCTION SETTINGSSewing machine motor settings 2. FUNCTION SETTINGSFeed settings 2. FUNCTION SETTINGS2. FUNCTION SETTINGS Operation panel settingsUser program settings 2. FUNCTION SETTINGS Data editing settingsDevice settings 2. FUNCTION SETTINGS Error processing settings 2. FUNCTION SETTINGSMaintenance settings Specifications and destination settings2. FUNCTION SETTINGS 2-5. Setting the work clamp modeUnique machine settings Solenoid specifications, single pedal standard operations2. FUNCTION SETTINGS 2-6. Stitch counter checking methodPneumatic specifications, 2 pedal standard operations Pneumatic specifications, 2 pedal sequence operation2-7. Error history checking method 2. FUNCTION SETTINGSE − − − 2. FUNCTION SETTINGS 2-8. Input checking methodInput check list Name− − − − 2. FUNCTION SETTINGS2. FUNCTION SETTINGS 2. FUNCTION SETTINGS 2-9. Output checking method4567Q 4441Q 4953Q2. FUNCTION SETTINGS 2. FUNCTION SETTINGS 2-10. Software version checking methodPanel CPU Programmer3-1. Handling data 3. READING / WRITING DATASewing machine internal memory 3. READING / WRITING DATA3-2. Notes on handling CF cards sold separately 3-3. Structure of a CF card folder3. READING / WRITING DATA Turn on the power switch 3-4. Data read/write modeSwitch to data read/write mode 3. READING / WRITING DATAWhen memory switch No. 755 is ON 3-5. Reading sewing data from CF cards3. READING / WRITING DATA End data read/write mode3-6. Writing sewing data to CF cards When memory switch No. 755 is ON3. READING / WRITING DATA Select the w 2 data read/write mode3-8. Writing memory switch data to CF cards 3-7. Reading memory switch data from CF cards3. READING / WRITING DATA End data read/write mode3-10. Writing user program data to CF cards 3-9. Reading user program data from CF cards3. READING / WRITING DATA End data read/write mode3-11. Updating the control program Restoring the control program if an error occurs during updating3. READING / WRITING DATA 3-13. Reading sewing data from floppy disks 3-12. Writing error log data to CF card3. READING / WRITING DATA End data read/write mode3. READING / WRITING DATA 3-14. Writing sewing data to floppy disks5 End data read/write mode 1 Insert the floppy disk into the floppy disk drive3-15. Reading extended option output data from a CF card 3. READING / WRITING DATA5 End data read/write mode 3-17. Reading extended option output data from floppy disks 3-16. Writing extended option output data to CF cards3. READING / WRITING DATA 3 End data read/write mode4-1. Needle bar and thread take-up mechanisms 4. MECHANICAL DESCRIPTIONS4-2. Lower shaft and shuttle race mechanisms 4. MECHANICAL DESCRIPTIONS4. MECHANICAL DESCRIPTIONS 4-3. Work clamp lifter mechanism Solenoid specifications4-5. Intermittent presser foot lifter mechanism 4-4. Work clamp lifter mechanism Pneumatic specifications4. MECHANICAL DESCRIPTIONS 5045Q4. Stepping clamp connecting rod 5. Stepping clamp arm R 4-6. Intermittent presser foot stroke mechanism4. MECHANICAL DESCRIPTIONS 1. Motor assy 2. Upper shaft 3. Stepping clamp camX direction 4-7. Feed mechanismY direction 4. MECHANICAL DESCRIPTIONS11. Movable knife lever 12. Movable knife connecting plate 4-8. Thread trimmer mechanism4. MECHANICAL DESCRIPTIONS 1. Thread trimmer solenoid 2. Solenoid lever 3. Pushing lever4-10. Thread wiper mechanism 4-9. Tension release mechanism4. MECHANICAL DESCRIPTIONS BAS-311G, BAS-326G5. DISASSEMBLY 5-1. Covers5. DISASSEMBLY 5. DISASSEMBLY 5-2. Thread wiper mechanism2. STOP switch harness Pull out 3. Bolt 4. Plain washer 1. Thread wiper solenoid harness Pull out5-3. Work clamp arm mechanism Pneumatic specifications5. DISASSEMBLY BAS-311G, BAS-326G5-4. Intermittent presser foot lifter mechanism 5. DISASSEMBLYPresser bar Pull downward from presser bar clamp 5. DISASSEMBLY 5-5. Needle bar mechanism5092Q 5093Q5-6. Upper shaft mechanism 5. DISASSEMBLY5094Q 5. DISASSEMBLY 5-7. Lower shaft mechanism5. DISASSEMBLY 5-8. Feed coversBAS-311G, BAS-326G 5101Q5. DISASSEMBLY 5-9. Feed mechanism26. Bolts with washer 3 pcs 27. X-feed motor assy 5. DISASSEMBLY44. Bolts 10 pcs 45. Flat screws 8 pcs 46. Feed bracket 5. DISASSEMBLY47. Bolts 16 pcs 48. X-LM guide 2 pcs 49. Bolts 2 pcs 50. X-belt holder 51. X-belt holder plate 52. Bolts 2 pcs5-10. Work clamp lifter mechanism Solenoid specifications 5. DISASSEMBLY5108Q 5. DISASSEMBLY 5-11. Work clamp lifter mechanism Pneumatic specifications5-13. Intermittent presser foot lifter mechanism 5-12. Tension release mechanism5. DISASSEMBLY Solenoid setting plate5-14. Thread trimmer mechanism 5. DISASSEMBLYThread trimmer collar 5. DISASSEMBLY 5-15. Shuttle hook mechanism6. ASSEMBLY 6-1. Thread trimmer mechanism6. ASSEMBLY Apply grease 6. ASSEMBLYBolts with washer 2 pcs 4853Q6-3. Tension release mechanism 6-2. Intermittent presser foot lifter mechanism6. ASSEMBLY Stepping clamp lifter rod adjustment6-4. Work clamp lifter mechanism Solenoid specifications 6. ASSEMBLYIndex mark Work clamp lifter plate assy 6. ASSEMBLYAlign 5162QHook the spring into the arm hole as shown in the illustration 6. ASSEMBLY6. ASSEMBLY 6-5. Work clamp lifter mechanism Pneumatic specifications5168Q 5169Q5170Q 6. ASSEMBLY5171Q 5172Q6. ASSEMBLY 6-6. Feed mechanismFlat screws 8 pcs 6. ASSEMBLY5176Q 5215Q6. ASSEMBLY 5178Q5179Q Install so that the backlash is 0.01 6. ASSEMBLYInstall so that the backlash is 0.01 53. X-feed motor assy 54. Bolts with washer 3 pcs Temporarily tighten6. ASSEMBLY X-GT belt tension adjustmentMeasurement position 5184Q 6. ASSEMBLY Y-GT belt tension adjustmentInside X-LM guide installation 6. ASSEMBLYRight Y-LM guide installation 5185Q6. ASSEMBLY 6-7. Feed coversNeedle plate 6. ASSEMBLYBAS-311G, BAS-326G 5191Q6. ASSEMBLY 6-8. Upper shaft mechanismInstall the motor assembly so that the harness is facing downward 6. ASSEMBLY6-9. Needle bar mechanism 6. ASSEMBLYInside hole 18. Needle bar clamp 19. Needle bar Insert from above 20. Screw 6. ASSEMBLY6. ASSEMBLY 6-10. Intermittent presser foot lifter mechanism3. Lower the needle bar approximately 6.5 mm from its highest position 6. ASSEMBLY6. ASSEMBLY 6-11. Lower shaft mechanismCheck that the machine pulley turns smoothly 12. Lower shaft assy 6. ASSEMBLY6-13. Thread trimmer mechanism 6-12. Shuttle hook mechanism6. ASSEMBLY connecting platePneumatic specifications 6-14. Work clamp arm mechanism6. ASSEMBLY 1. Feed plate 2. Bolts with washer 2pcs 3. Work clamp assy6. ASSEMBLY 6-14-1. Adjustments after work clamp arm installationRetainer adjustment Work clamp height adjustment Solenoid specifications6. ASSEMBLY 6-15. Thread wiper mechanism6-16. Covers 6. ASSEMBLY5154Q 7. ADJUSTMENT 7-1. Checking the machine head switch7. ADJUSTMENT 7-2. Standard thread tension 7-2-1. Upper and lower thread tension7. ADJUSTMENT 7-2-3. Arm thread guide R 7-2-2. Thread take-up spring7. ADJUSTMENT Thread take-up spring height7-4. Adjusting the needle bar lift amount 7-3. Adjusting the needle bar height7-5. Adjusting the driver needle guard 7. ADJUSTMENT7-7. Adjusting the shuttle race thread guide 7-6. Adjusting the needle clearance7-8. Rotary hook lubrication amount 7. ADJUSTMENT7. ADJUSTMENT 7-9. Adjusting the position of the movable knife7. Turn the pulley 1 by hand to move the needle bar to its lowest position 7. ADJUSTMENT7. ADJUSTMENT 7-10. Replacing the movable and fixed knives7. ADJUSTMENT 7-10-1. Installing the feed plateEnd feed plate installation mode All indicators switch off7-11. Adjusting the thread wiper 7-12. Presser foot installation position7. ADJUSTMENT 7-13. Changing the intermittent stroke 7. ADJUSTMENTChanging the installation position of stepping clamp link A 7. ADJUSTMENT Stepping clamp connecting rod position adjustment 7-15. Adjusting the air pressure pneumatic specifications 7-14. Adjusting the work clamp lift amount7. ADJUSTMENT Solenoid specifications7-17. Belt tension adjustment 7-16. Adjusting the thread trimmer cam position7. ADJUSTMENT X-GT belt7. ADJUSTMENT Y-GT belt 7-18. Adjusting the tension release amount7. ADJUSTMENT 7-19. Adjusting the backlash of the lower shaft gear7-20-1. Work clamp lift home position 7-20. Adjusting the home position7. ADJUSTMENT Solenoid specifications7. ADJUSTMENT 7-20-2. X-Y feed home positionRepeat steps 4 and 5 to adjust the home position End adjustment modeRepeat steps 5 and 6 to adjust the home position 7. ADJUSTMENTEnd adjustment mode 5208Q 5276Q7. ADJUSTMENT 7-21. Adjusting the needle up stop home position5209Q 4700Q7-22. Adjusting the needle up stop position 7. ADJUSTMENTAdjustment method End adjustment mode 7. ADJUSTMENT8. ELECTRICAL MECHANISM 8-1. Precautions while carrying out adjustmentsDANGER 8. ELECTRICAL MECHANISMPower supply motor P.C. board 8-2. Inside the control box and operation panel structure8. ELECTRICAL MECHANISM Main P.C. board8-3. Description of fuses 8. ELECTRICAL MECHANISM4590Q 8-4-1. Connector positions 8-4. Description of connectors8. ELECTRICAL MECHANISM Main P.C. board8. ELECTRICAL MECHANISM PMD P.C. board Power supply motor P.C. boardBAS-311G, BAS-326G 4592Q8. ELECTRICAL MECHANISM Panel P.C. board BAS-311G, BAS-326G4594Q 8. ELECTRICAL MECHANISM 8-4-2. Symptoms when there are poor connectionsFeed mechanism Work clamp mechanismThread trimming mechanism 8. ELECTRICAL MECHANISMSewing operations 4713Q 5243Q 4714Q8. ELECTRICAL MECHANISM Other5245Q 5246Q 5247Q 5248Q 5249Q 8-5-1. Diagnosis flowchart 8-5. TroubleshootingDescription of symbols “Problem” symbol in the “8-5-2. Remedy” lists8. ELECTRICAL MECHANISM BAS-311G, BAS-326G5251Q 8. ELECTRICAL MECHANISM BAS-311G, BAS-326G5252Q 8. ELECTRICAL MECHANISM BAS-311G, BAS-326G5253Q Before carrying out adjustment 8-5-2. RemedyDANGER 8. ELECTRICAL MECHANISM4876Q 8. ELECTRICAL MECHANISM4877Q 4878Q8. ELECTRICAL MECHANISM 8. ELECTRICAL MECHANISM 8. ELECTRICAL MECHANISM 5086Q5087Q 4885Q 8. ELECTRICAL MECHANISM8. ELECTRICAL MECHANISM 4886Q4884Q 8. ELECTRICAL MECHANISM Work clamp does not rise4888Q 8. ELECTRICAL MECHANISM 8. ELECTRICAL MECHANISM 8. ELECTRICAL MECHANISM 8. ELECTRICAL MECHANISM 4889Q 8. ELECTRICAL MECHANISM4890Q 4891Q5088Q 8. ELECTRICAL MECHANISM5089Q 4892Q9. TABLE OF ERROR CODES 9. TABLE OF ERROR CODESSwitch-related errors DANGERFeed mechanism-related errors 9. TABLE OF ERROR CODES Upper shaft motor-related errorsWork clamp-related errors E110Communication and memory-related errors 9. TABLE OF ERROR CODESE401 E402Device-related errors 9. TABLE OF ERROR CODES Data editing-related errorsP.C. board-related errors E50010. TROUBLESHOOTING 10. TROUBLESHOOTINGProblem CauseProblem 10. TROUBLESHOOTINGCause RemedyProblem 10. TROUBLESHOOTINGpower is turned on and switch11. 7-SEGMENT DISPLAY 11. 7-SEGMENT DISPLAYBAS-311G, BAS-326G Printed in Japan SERVICE MANUALI5060885B 2005.07. B