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Bryan Boilers
& 300, 200, 250, Triple-Flex 150 service manual
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81 pages, 4.79 Mb
Date:
8-4-2010
Revision: 0
Form:
2396
Bryan Steam LLC
Installation and Operating Service Manual
Triple-Flex
High Efficiency Boilers
Contents
Main
Bryan Steam LLC Installation and Operating Service Manual
Triple-Flex High Efficiency Boilers
INSTALLATION AND OPERATION SERVICE MANUAL Triple-Flex 150, 200, 250, & 300 High Efficiency Boilers
Table of Contents
Page
Tables
Figures
Page
Page
1.1 BOILER FOUNDATION
WARNING:
1.2 CLEARANCES
1.2.1 MINIMUM CLEARANCES TO COMBUSTIBLE SURFACES
1.3 RECEIVING THE BOILER
1.4 BOILER CONNECTIONS
1.4.1 FLOW CONNECTION
1.4.2 SAFETY RELIEF VALVES
1.4.3 EXPANSION TANK CONNECTIONS
1.4.4 DRAIN CONNECTION
1.4.9 VENTING OF GAS TRAIN COMPONENTS
1.5 ELECTRICAL REQUIREMENTS WARNING:
Equipment Grounding
1.6 COMBUSTION AIR SUPPLY Combustion Air:
WARNING!
1.6.1 COMBUSTION AIR OPENINGS:
Two Permanent Opening Method
One Permanent Opening Method
Mechanical Air Supply Systems
Screens
Motorized Louvers:
Combustion Air Ducts
WARNING:
1.7 FLUE GAS VENTING SYSTEM
WARNING:
1.7.2 COMBUSTION AIR AND VENTING REQUIREMENTS FOR CANADA
Air Supply Requirements per CAN/CSA- B149.1-05 for Appliances having an input exceeding 400 MBH.
Combustion Air Supply Dampers, Louvers, and Grilles
Mechanical Combustion Air Supply
Appliance Venting per CAN/CSA-B149.1- 05
Vent Sizing
1.7.3 MARKING OF GAS VENTS
1.8.1 HYDROSTATIC TEST OF BOILERS AND SYSTEM
1.8.2 TEST OF GAS PIPING
Page
WARNING:
2.1 BOILER ASSEMBLY
2.1.1 TRIPLE-FLEX FRONT VIEW
WARNING:
2.1.2 TRIPLE-FLEX REAR VIEW
2.1.3 TRIPLE-FLEX LEFT SIDE VIEW
WARNING:
2.1.4 TRIPLE-FLEX RIGHT SIDE VIEW
2.1.5 TRIPLE-FLEX BEHIND THE CABINET DOOR
A B C
2.1.6 PILOT SPARK IGNITER ASSEMBLY
2.1.7 TRIPLE-FLEX LEFT FLUE COLLECTOR VIEW
2.1.8 TRIPLE-FLEX RIGHT FLUE COLLECTOR VIEW
2.2 SOLA HYDRONIC CONTROL SYSTEM
2.2.1 POWER-UP VALIDATION
2.2.2 HOME PAGE
2.2.3 P
2.2.4 KEYBOARD
2.2.5 STATUS PAGE
Configure:
Operation:
Diagnostic:
Details:
2.2.7 CONFIGURATION PASSWORD
WARNING:
2.2.8 CHANGE PARAMETER SETTINGS
2.2.9 SAFETY VERIFICATION
2.2.10 FAULT/ALARM HANDLING
2.2.11 OPERATION PAGE
2.2.12 ANNUNCIATION PAGE
2.2.13 MODULATION CONFIGURATION
2.2.14 FIRING RATE CONTROL PAGE
2.2.15 ADVANCED SETUP
2.2.16 SYSTEM TIME
2.2.17 CALIBRATE TOUCH SCREEN
2.2.18 RESET / REBOOT DISPLAY
2.2.19 OUTDOOR RESET
2.2.20 REMOTE SETPOINT (4 20
2.2.21 CENTRAL HEAT CONFIGURATION
2.2.22 SOUND PRESSURE LEVELS
Page
2.2.23 MODBUS COMMUNICATION
2.2.24 ALERT CODES
Page
Page
Page
Page
Page
2.3 BOILER COMMISSIONING
WARNING:
2.3.1 MODULATION
2.3.2 TEST SETUP
WARNING:
2.3.4 DRY RUN
WARNING:
2.3.5 PILOT ADJUSTMENT
WARNING:
2.3.6 INITIAL LIGHT OFF
WARNING:
2.3.7 ADJUSTING BOILER MAXIMUM INPUT
2.3.8 ADJUSTING BOILER MINIMUM INPUT
WARNING:
2.3.9 GAS METER READINGS
secondsin timeg
h
ftBtu in fuel of valueheating =
()
t
2.2B tablecorrection re temperatu
=
h CFH Q
2.4 TROUBLESHOOTING
Page
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Page
Page
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Page
Page
Page
WARNING:
3.1 CLEANING THE BOILER AND SYSTEM NEW SYSTEMS
3.1.1 PRE-BOIL OUT FLUSHING OF SYSTEM
3.1.2 BOIL OUT PROCEDURE
WARNING:
3.1.3 DRAINING THE SYSTEM
3.2 REPLACEMENT BOILER I NSTALLATIONS : P AGAINST CORROSION AND SEDIMENT
Clean or replace all system piping and heating units
WARNING:
3.3 BOILER WATER TREATMENT
Draining and refilling the boiler & system
3.4 EXTERNAL FIRE-SIDE CLEANING
Purpose
Soot removal
WARNING:
Page
Page
4.1 GENERAL DESCRIPTION OF THE LEAD LAG APPLICATION
4.2 LEAD LAG (LL) MASTER GENERAL OPERATION
Page
4.3 SYSTEM WIRING HOOKUP
4.4 LEAD-LAG OPERATION
4.5 SLAVE OPERATION AND SETUP
Firing for local frost protection
Aux Pump X, Y, and Z
4.6 SLAVE PARAMETERS
4.7 LL MASTER OPERATION AND SETUP
4.7.1 OVERALL CONTROL
4.7.2 PERIODIC DATA POLLING
4.7.3 SLAVE STATUS MANAGER
Page
Page
4.7.4 MASTER ACTIVE SERVICE
4.7.5 MODULATION SENSOR
4.7.6 DEMAND AND RATE
4.7.7 RATE ADJUSTMENT
4.7.8 IMPLEMENTATION
4.7.9 RATE ALLOCATION
Page
4.7.10 BURNER DEMAND
Page
Page
4.7.11 LEAD DROP-STAGE ON ERROR - LDSE:
