Date:

8-4-2010

Revision:

0

Form:

2396

Table of Contents

 

Bryan Steam LLC

i

Installation and Operating Service Manual

i

Table of Contents

iii

Tables

v

Figures

v

Section 1 Installation Instructions– Triple-Flex High Efficiency Boilers

1

1.1 Boiler Foundation

2

1.2 Clearances

2

1.2.1 Minimum Clearances to Combustible Surfaces

2

1.3 Receiving The Boiler

2

1.4 Boiler Connections

3

1.4.1 Flow Connection

3

1.4.2 Safety Relief Valves

3

1.4.3 Expansion Tank Connections

3

1.4.4 Drain Connection

3

1.4.5 Condensate Drain Connection

3

1.4.6 Gas Supply Connection

3

1.4.7 Drip Leg

3

1.4.8 Gas Piping Leak Test

3

1.4.9 Venting Of Gas Train Components

4

1.5 Electrical Requirements

4

1.6 Combustion Air Supply

4

1.6.1 Combustion Air Openings:

5

1.6.2 Louvers, Grilles, and Screens

5

1.7 Flue Gas Venting System

6

1.7.1 Design & Installation

6

1.7.2 Combustion Air and Venting Requirements for Canada

7

1.7.3 Marking Of Gas Vents

8

1.8 Before Placing Boiler In Operation

8

1.8.1 Hydrostatic Test Of Boilers And System

9

1.8.2 Test Of Gas Piping

9

Section 2 Start-Up and Operation Triple-Flex High Efficiency Boilers

10

2.1 Boiler Assembly

11

2.1.1 Triple-Flex Front View

11

2.1.2 Triple-Flex Rear View

12

2.1.3 Triple-Flex Left Side View

13

2.1.4 Triple-Flex Right Side View

13

2.1.5 Triple-Flex Behind the Cabinet Door

13

2.1.6 Pilot Spark Igniter Assembly

15

2.1.7 Triple-Flex Left Flue Collector View

15

2.1.8 Triple-Flex Right Flue Collector View

16

2.2 SOLA Hydronic Control System

16

2.2.1 Power-up Validation

16

2.2.2 Home Page

16

2.2.3 Page Navigation

17

2.2.4 Keyboard

17

2.2.5 Status Page

18

2.2.6 Configuration Page

18

2.2.7 Configuration Password

19

2.2.8 Change Parameter Settings

20

2.2.9 Safety Verification

20

2.2.10 Fault/Alarm Handling

21

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Bryan Boilers 200, Triple-Flex 150, 250, & 300 service manual Table of Contents