Bryan Boilers & 300, Triple-Flex 150, 250, 200 specification

Date: 8-4-2010

Revision: 0

Form: 2396

INSTALLATION AND OPERATION SERVICE MANUAL

Triple-Flex 150, 200, 250, & 300

High Efficiency Boilers

Bryan Steam LLC

783 North Chili Avenue * Peru, IN 46970

Phone 765.473.6651 • Fax 765.473.3074

E-mail: inquiry@bryansteam.com Internet: www.bryanboilers.com

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Bryan Boilers & 300 service manual Triple-Flex 150, 200, 250 High Efficiency Boilers

Contents

Triple-Flex High Efficiency Boilers Triple-Flex 150, 200, 250 High Efficiency Boilers Table of Contents Lead Drop-Stage On Error Ldse Figures Date Date Revision Form Minimum Clearances to Combustible Surfaces Boiler FoundationClearances DIM Flow Connection Safety Relief ValvesBoiler Connections Expansion Tank Connections KW HP Venting of GAS Train ComponentsElectrical Requirements Combustion AIR Supply Combustion AIR Openings LOUVERS, GRILLES, and Screens Design & Installation Flue GAS Venting System Combustion AIR and Venting Requirements for Canada Scfm Marking of GAS Vents Before Placing Boiler in Operation Hydrostatic Test of Boilers and System Test of GAS Piping Start-Up and Operation Triple-Flex High Efficiency Boilers Boiler Assembly TRIPLE-FLEX Front View TRIPLE-FLEX Rear View Triple-Flex Rear View TRIPLE-FLEX Behind the Cabinet Door TRIPLE-FLEX Left Side ViewTRIPLE-FLEX Right Side View Air Flow Switch Pilot Spark Igniter Assembly TRIPLE-FLEX Left Flue Collector View Home POWER-UP ValidationTRIPLE-FLEX Right Flue Collector View Sola Hydronic Control System Navigation Keyboard Configuration Configure Status Configuration Password Sample Configuration Change Parameter Settings Safety Verification Configure Verify FAULT/ALARM Handling Safety Parameter User Confirmation Info BAR Lockouts Clear Lockout Operation Home Page Lockout Firing Rate Control Operation Firing Rate Field Modulation Configuration Configure ModulationAnnunciation Operation Calibrate Touch Screen Setup Advanced Setup Diagnostics Advanced Setup Setup Advanced SetupSystem Time Setup Advanced Setup Date & Time Outdoor Reset Configure Reset / Reboot DisplayAdvanced Setup Display Reset Safety Verification Configure CH Central Heat Configuration Configure Sensor ConfigurationConfigure CH Central Heat Configuration Sound Pressure Levels PID Sound Pressure Readings Modbus Communication Alert Codes RPM DHW ODR ILK HFS SLOA2D PII Revision Boiler Commissioning Test SetupPRE Checks and Setup Modulation Pilot Adjustment DRY RUN Initial Light OFF Adjusting Boiler Maximum InputAdjusting Boiler Minimum Input IWC CFH = 3600Vc gc CFH = ft 3 hr −1 of gas Vc = ft clocked GAS Meter Readings Troubleshooting PII Or L Date ILK OFF LCI OFFPII OFF ILK on Vsnsr Weak OFF Fault CodesAre OEM Specific Fault Codes Through OFF Blower LCI High Limit setpoint setting 228 Invalid Reserved Care and Maintenance Boil OUT Procedure Boiler Water Treatment Draining the SystemDo not Flush the System Through the Boiler External FIRE-SIDE Cleaning Suggested Maintenance Schedule Date Revision Form Lead Lag General Description of the Lead LAG Application Lead LAG LL Master General Operation Drop-stage method Drop-stage detection timing System Wiring Hookup LL / Multi-Boiler Field Wiring LEAD-LAG Operation Slave Parameters Slave Operation and SetupSlave Mode USE FIRST, Equalize RUNTIME, USE Last LL Master Operation and Setup Overall Control Periodic Data Polling Messages Slave Status Manager AbnormalFaultCounter Used to tolerate momentary abnormality Invalid Response or no Response LL CH Demand Switch DISABLE, STAT, Environcom Remote Stat Master Heat Demand Modulation Sensor Master Active ServiceMaster Service Status LL Modulation Sensor S5 Demand and Rate Implementation Rate AdjustmentIntegrator Compensation Rate Allocation Method Parallel Commonbase Limited Rate AllocationBase Load Common 0-100% Modulating Stage Overflow and Underflow Stagerstate = Active Burner DemandStagerstate = Idle ADD-STAGE Rate Offset -100% to +100% ADD-STAGE Error Threshold DegreesError Threshold ADD-STAGE Condition DROP-STAGE Rate Offset -100% to +100% DROP-STAGE Error Threshold DegreesLL ALL Boilers OFF Threshold Temperature or None DROP-STAGE Condition Force Lead Rotation Time Hhmm or None Lead DROP-STAGE on ErrorLAG Selecton Method Sequence ORDER, Measured RUN Time Date Revision Form Slave Write Data Sequencer 1 Minute EventForced Lead Rotation Slave Read Data