Bryan Boilers Comprehensive Bryan Boiler Troubleshooting for Optimal Performance

Models: 200 Triple-Flex 150 & 300 250

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Date: 8-4-2010

Revision: 0

Form: 2396

2.4TROUBLESHOOTING

To support the recommended Troubleshooting, the R7910 has an Alert File. Review the Alert history for possible trends that may have been occurring prior to the actual lockout.

Note Column:

H = Hold message

L = Lockout message

H or L = either Hold or Lockout depending on Parameter Configuration

Table 12 R7910A Lockout and Hold Codes

Code

Description

 

 

Recommended Troubleshooting of Lockout Codes

Code

1

Unconfigured

 

1.New Device, complete device configuration and safety

L

 

safety data

 

 

verification.

 

 

 

 

 

 

2. If fault repeats, replace module.

 

2

Waiting

for

safety

1. Device in Configuration mode and safety parameters need

L

 

data verification

verification and a device needs reset to complete verification.

 

 

 

 

 

 

2. Configuration ended without verification, re enter

 

 

 

 

 

 

configuration, verify safety

 

 

 

 

 

 

parameters and reset device to complete verification.

 

 

 

 

 

 

3. If fault repeats, replace module

 

3

Internal

 

 

fault:

Internal fault

H

 

Hardware fault

 

1. Reset module

 

4

Internal

 

 

fault:

2. If fault repeats, replace module.

H

 

Safety

Relay

key

 

 

 

feedback error

 

 

 

5

Internal

 

 

fault:

 

H

 

Unstable

power

 

 

 

(DCDC) output

 

 

 

6

Internal

 

 

fault:

 

H

 

Invalid

processor

 

 

 

clock

 

 

 

 

 

7

Internal

 

 

fault:

 

H

 

Safety

relay

 

drive

 

 

 

error

 

 

 

 

 

8

Internal

fault: Zero

 

H

 

crossing

 

not

 

 

 

detected

 

 

 

 

9

Internal

 

 

fault:

 

H

 

Flame

bias

out of

 

 

 

range

 

 

 

 

 

10

Internal

 

 

fault:

 

L

 

Invalid

Burner

 

 

 

control state

 

 

 

 

11

Internal

 

 

fault:

 

L

 

Invalid

Burner

 

 

 

control state flag

 

 

12

Internal

 

 

fault:

 

H

 

Safety

relay

 

drive

 

 

 

cap short

 

 

 

 

13

Internal

fault:

PII

 

H OR L

 

shorted to ILK

 

 

 

14

Internal

fault: HFS

 

H OR L

 

shorted to LCI

 

 

 

 

 

 

 

 

39

 

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Bryan Boilers 250, Triple-Flex 150, & 300, 200 service manual Troubleshooting, PII Or L