DBP - Rev 6/93
0 Rev 6/93
from shipment by the manufacturing plant
ELMO-WARRANTYPERFORMANCE
How to use this manual - Flow Chart
TABLE OF CONTENTS
6.5.1
Appendix B - Adding a velocity feedback
Analog Section Standard Features
1.Description
DBP F- 24 / 270 R R O
2.Type Designation
3. Technical Specification
Digital Outputs
3.1Digital I/O specification
General
Digital Inputs
DIGITAL OUTPUTS
DIGITAL INPUTS
DBP - Rev 6/93
I1 I2 I3 I4 I5 INDEX SLAVE
ANALOG INPUT
3.2 Analog input specification
3.3Sensors specification
3.3.1Encoder
3.3.2Resolver
CH A
ENCODER INPUTS
CH B
CH B
3.4Communication
3.4.1RS232 Configuration
3.4.2RS485 Configuration
3.5 Battery backup
COMMUNICATION
RS485/RS232
8 ohm
4. System Operation
4.1 RS485 and Checksum Protocol
4.2 Current Control
Current amplifier x2 Current feedback CFM
Error amplifier
4.3.1Time dependent peak current limit
4.3 Digital current limits
Define origin modes
4.4 Digital position and speed control
Control Modes Holding Modes Start Modes
Program Mode Termination Modes Status reporting
Velocity Mode
Control Modes
Holding Modes
Position Mode
Termination Modes
Direct command
Start Modes
Program Mode
Communication
Hardware signal
Status Reporting
Define origin modes
SHUNT specifications
4.5 Operation of the shunt regulator
4.6 Commutation signals format
4.7 Protective functions
4.7.3Temperature protection
4.7.4Internal power supply failure
4.7.6Low back-upBattery voltage
DBP 3U - BLOCK DIAGRAM
DBP - Rev 6/93
DCB BLOCK DIAGRAM
DBP - Rev 6/93
DCB COMPONENTS LAYOUT
DCB RESOLVER OPTION BLOCK DIAGRAM
60 67 61 R R R R R R R R R R
RESOLVER BOARD COMPONENTS LAYOUT
U25
200
5. Terminal Description
FUNCTION
Control board
Control board - cont
H & R
H & R
CONTROL BOARD
RACK VERSION - 3U SIZE
POWER BOARD
TERMINALS OF DBP
CONTROL BOARD
TERMINALS LAYOUT
DBP - PANEL H MOUNTING TYPE EUROCARD SIZE TYPES
+FAN
2 A C
DBP-6URACK TYPE CONNECTORS
CONTROL
AA C
POWER TERMINALS FOR MBA-DBP/3U
POWER TERMINALS FOR MBA-DBP/6U
Signals connector - J1 MBA-DBP/3Uand MBA-DBP/6U
Signals connector - J3 MBA-DBP/3Uand MBA-DBP/6U
Function
Function
Function
Signals connector - J6 - cont
Signals connector - J8 MBA-DBP/3Uand MBA-DBP/6U
6 J1
MBA - DBP/3U
J3 J2
7 6 5 4 3 2 1 15 16 J7
SO +VS POW. COM AC AC AC M3 M2 M1
MBA-DBP/6U
5.3 Terminals for DBP mounted in ENCD
Signals connector - J1 MBA-DBP/3UEand MBA-DBP/6UE
Signals connector - J3 MBA-DBP/3UEand MBA-DBP/6UE
Function
57 Signals connector - J4 - cont
Vil 1V, Vih 2.4V, Maximum input voltage +30VDC
DBP - Rev 6/93
Function
Signals connector - J6 - cont
Signals connector - J8 MBA-DBP/3UEand MBA-DBP/6UE
MBA-DBP/3UE
AC POW +VS SO
MBA-DBP/6UE
ground only when ISOLATED amplifier
MC GND AC
5.4 Communication Port Connector
RS232
RS485
6.2 Wiring
6. Installation procedures 6.1 Mounting
6.4 AC power supply
1.2 x VACmin VAC 0.9 x VACmax
6.3 Load inductance
6.5.1Motors windings
6.5Wiring diagrams
6.5.2AC power wiring
Do not ground
Power common
Ground
Control common Motor chassis Amplifiers heatsink
AC DBP + I option
Isolating transformer
DIRECT CONNECTION TO THE THREE PHASE MAINS Fuse
NOTE DC POWER TERMINALS ARE
DC power common Control common Heatsink
DC power common Control common Heatsink
CONNECTING MORE THAN ONE DBP
ISOLATING
Fuse Fuse External capacitance
SINGLE PHASE CONNECTION
DC power common Control common Heatsink
single phase connection
CONNECTING THE EXTERNAL SHUNT RESISTOR
DOUBLE EUROCARD SIZE ONLY
DBP - Rev 6/93
HALL SENSORES CONNECTION
6.5.3Hall sensors wiring
6.5.4 RS232 Communication wiring
RS232 COMMUNICATION
SYMBOLS
RS 485 COMMUNICATION
6.5.5RS485 Communication wiring
RS485 COMMUNICATION
SYMBOLS
6.5.6Main encoder wiring
ENCODER CONNECTION
DIFFERENTIAL ENCODER CONNECTION
RESOLVER CONNECTION
6.5.7Resolver wiring
ENCODER CONNECTION
6.5.8Auxiliary encoder wiring
AUXILIARY ENCODER CONNECTION
DIFFERENTIAL AUXILIARY
DIFFERENTIAL PULSE & DIRECTION
INPUT CONNECTION
6.5.9Pulse/Direction signals wiring
PULSE & DIRECTION INPUT CONNECTION
7.1.2CFM function
7. Start - Up Procedures
7.1Common procedures for all amplifiers types
7.1.1Commutation signals format
When using an Optical encoder
7.1.4Setting the auxiliary position input format
7.1.5Selecting the communication bus
7.1.6Preparing the automatic baud rate selection
7.3 Setting the R/D circuit
7.2 Setting the main optical encoder format
Oscillator
Rstator in Kohm
When Vinrms 2V, install R193=R194=100 ohm
R193 = R194 = Vinrms - 2 - Rstator
Kohm
bit =
Resolution
Encoder resolution
S = resolution of converter 2 10,212,or
C61 = C62 =
90 HF Filter R195, R196, C61, C62
15Kohm R195=R196 30Kohm
160x103
Kohm
where p = bit per rev
=1,024 for 10 bits resolution =4,096 for 12 bits
R201 = 5.92 x 107 / T x p
Kohm
92 d. R200 is given by
127
R200 =
Step 1 - Applying Power
8. Applying power - Adjustments
Defining the amplifier type
Step 4 - Adjusting the current limits
Step 2 - Establishing the communication
Step 3 - Checking the feedback elements
Self Restart LM0
Step 6 - Connecting the Motor
Step 5 - Latch mode of the protective functions
Current limit adjustments
9. Tables and Summaries 9.1 Display diagnostics
4 poles DIP switch for Resolver
9.2 Summary of DIP switches Power stage board
2 poles DIP switch
9 poles DIP switch
Appendix A - Current loop response
Fig. A-1 Typical current response waveforms
Reference input signal
C1 too large / R4 too small Critically damped
C1 too small / R4 too large
THIS PAGE IS BLANK
Appendix B - Adding a velocity feedback
See schematic in chapter
Appendix C - Differential amplifier connection
DIMENSIONAL DRAWINGS
12.5
PANEL H, DBP1
BATTERY
DBP1 - TOP VIEW
DBP1 - SIDE VIEW
52.5
18.6
DBP1 - SIDE VIEW
111.76
32.3
DBP2 - TOP VIEW
PANEL H, DBP2
BATTERY
51.2
DBP2 - SIDE VIEW
1 2 ON
85.5
9.64
DBP2 - SIDE VIEW
111.76
32.3
DETAIL A
DBP3 - TOP VIEW
PANEL H, DBP3
BATTERY
14.64
DBP3 - SIDE VIEW
9.64
14.64
111.76
DBP3 - SIDE VIEW
DBP - Rev 6/93
245.11
DBP4 - TOP VIEW
PANEL H, DBP4
BATTERY
14.64
DBP4 - SIDE VIEW
SIDE VIEW
9.64
DBP - Rev 6/93
DBP4 - SIDE VIEW
PANEL H, DBP6
DBP6 - TOP VIEW
DBP6 - SIDE VIEW
FRONT VIEW
130
DBP6 - SIDE VIEW
65.84
DBP RACK MOUNTING 3U/ 13T
SIDE VIEW
RACK 3U/13T
32.3
DBP RACK MOUNTING 3U/ 13T
SIDE VIEW
111.76
POWER
FRONT PANEL FOR DBP 3U/13T
83.54
DBP RACK MOUNTING 3U/20T
RACK 3U/20T
SIDE VIEW
32.3
DBP RACK MOUNTING 3U/ 20T
SIDE VIEW
111.76
POWER
FRONT PANEL FOR DBP 3U/ 20T
101.4
128.7
DBP RACK MOUNTING 6U/14T
SIDE VIEW
RACK 6U/14T
SIDE VIEW
DBP RACK MOUNTING 6U/14T
FRONT PANEL FOR DBP 6U/14T
70.92
POWER
DBP RACK MOUNTING 6U/21T
RACK 6U/21T
SIDE VIEW
FRONT PANEL FOR DBP 6U/21T
POWER
E L M
Standard Sizes
ENCD - 3U
ENCD - 3U
ALL DIMENSIONS ARE IN mm
SIDE VIEW
ENCD - 6U
ENCD - 6U
FRONT VIEW
EXTERNAL SHUNT RESISTOR ESR
EXTERNAL SHUNT RESISTOR
293.7
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