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Elmo DBP SERIES manual Dcb Block Diagram, DBP - Rev 6/93

Models: DBP SERIES

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Display
RS232		MEMORY	BATTERY
RS485		MEMORY	BACK UP
			BACK UP

Outputs		SHORT SIGNAL	POWER
			POWER

Buffers	Master	UNDER / OVER - SIGNAL
	Master
	Processor	TEMP SIGNAL
Inputs		TEMP SIGNAL
Inputs			STAGE
Buffer			STAGE
Buffer			Current
			Current
			Feedback
Aux		Current
Encoder		Current
Encoder		limits
Buffer		limits
Buffer			PWM
			PWM
Analog in
Encoder	Position
Encoder
Buffer	Processor

				CURRENT
				AMPLIFIER
MOTOR COMMAND					A
MOTOR COMMAND				100K	.01UF
					.01UF

VELOCITY/ CURRENT MODE				R4	C1
TO POSITION
PROCESSOR
ENCODER OUTPUTS
RESOLVER				C2	R6	option
OPTION						option
OPTION
VELOCITY			+V			619K
VELOCITY		OFFSET
FEEDBACK	1K	OFFSET
FEEDBACK		OPTION
				1M
SIGNAL				1M	100K	100K
SIGNAL					100K	100K
			-V		R5
					R5
			100K		A
					A
TACH INPUT (OPTION)		R7		100K	ERROR AMPLIFIER
(TACH OUTPUT WITH RESOLVER OPTION)			10K
	10K
R2		R800
R2		100K
	-	100K
	-
	+	option
R3		option
R3
10K			DCB BLOCK DIAGRAM
INH. OUT 10MA/30V			DCB BLOCK DIAGRAM

DBP - Rev 6/93

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Elmo DBP SERIES manual Dcb Block Diagram, DBP - Rev 6/93

Contents

DBP - Rev 6/93 0 Rev 6/93from shipment by the manufacturing plant ELMO-WARRANTYPERFORMANCEHow to use this manual - Flow Chart TABLE OF CONTENTS 6.5.1 Appendix B - Adding a velocity feedback Analog Section Standard Features 1.DescriptionDBP F- 24 / 270 R R O 2.Type Designation3. Technical Specification General 3.1Digital I/O specificationDigital Inputs Digital OutputsDIGITAL OUTPUTS I1 I2 I3 I4 I5 INDEX SLAVE DIGITAL INPUTSDBP - Rev 6/93 ANALOG INPUT 3.2 Analog input specification3.3.2Resolver 3.3Sensors specification3.3.1Encoder CH B ENCODER INPUTSCH B CH A3.4.2RS485 Configuration 3.4.1RS232 Configuration3.5 Battery backup 3.4Communication8 ohm COMMUNICATIONRS485/RS232 4.2 Current Control 4. System Operation4.1 RS485 and Checksum Protocol Current amplifier x2 Current feedback CFM Error amplifier4.3.1Time dependent peak current limit 4.3 Digital current limitsControl Modes Holding Modes Start Modes 4.4 Digital position and speed controlProgram Mode Termination Modes Status reporting Define origin modesHolding Modes Control ModesPosition Mode Velocity ModeStart Modes Direct commandProgram Mode Termination ModesStatus Reporting Hardware signalDefine origin modes CommunicationSHUNT specifications 4.5 Operation of the shunt regulator4.6 Commutation signals format 4.7.4Internal power supply failure 4.7.3Temperature protection4.7.6Low back-upBattery voltage 4.7 Protective functionsDBP 3U - BLOCK DIAGRAM DBP - Rev 6/93 DCB BLOCK DIAGRAMDBP - Rev 6/93 DCB COMPONENTS LAYOUTDCB RESOLVER OPTION BLOCK DIAGRAM U25 RESOLVER BOARD COMPONENTS LAYOUT200 60 67 61 R R R R R R R R R R5. Terminal Description FUNCTION Control board Control board - cont H & R H & R POWER BOARD RACK VERSION - 3U SIZETERMINALS OF DBP CONTROL BOARDDBP - PANEL H MOUNTING TYPE EUROCARD SIZE TYPES CONTROL BOARDTERMINALS LAYOUT +FAN CONTROL DBP-6URACK TYPE CONNECTORSAA C 2 A CPOWER TERMINALS FOR MBA-DBP/3U POWER TERMINALS FOR MBA-DBP/6U Signals connector - J1 MBA-DBP/3Uand MBA-DBP/6U Signals connector - J3 MBA-DBP/3Uand MBA-DBP/6U Function Function Function Signals connector - J6 - cont Signals connector - J8 MBA-DBP/3Uand MBA-DBP/6U J3 J2 MBA - DBP/3U7 6 5 4 3 2 1 15 16 J7 6 J1SO +VS POW. COM AC AC AC M3 M2 M1 MBA-DBP/6U5.3 Terminals for DBP mounted in ENCD Signals connector - J1 MBA-DBP/3UEand MBA-DBP/6UE Signals connector - J3 MBA-DBP/3UEand MBA-DBP/6UE Function DBP - Rev 6/93 57 Signals connector - J4 - contVil 1V, Vih 2.4V, Maximum input voltage +30VDC Function Signals connector - J6 - cont Signals connector - J8 MBA-DBP/3UEand MBA-DBP/6UE MBA-DBP/3UE ground only when ISOLATED amplifier MBA-DBP/6UEMC GND AC AC POW +VS SORS485 5.4 Communication Port ConnectorRS232 6.2 Wiring 6. Installation procedures 6.1 Mounting6.3 Load inductance 6.4 AC power supply1.2 x VACmin VAC 0.9 x VACmax 6.5.1Motors windings 6.5Wiring diagrams6.5.2AC power wiring Ground Power commonControl common Motor chassis Amplifiers heatsink Do not groundAC DBP + I option Isolating transformer DIRECT CONNECTION TO THE THREE PHASE MAINS Fuse DC power common Control common Heatsink DC power common Control common HeatsinkCONNECTING MORE THAN ONE DBP NOTE DC POWER TERMINALS AREISOLATING DC power common Control common Heatsink SINGLE PHASE CONNECTIONsingle phase connection Fuse Fuse External capacitanceDBP - Rev 6/93 CONNECTING THE EXTERNAL SHUNT RESISTORDOUBLE EUROCARD SIZE ONLY HALL SENSORES CONNECTION 6.5.3Hall sensors wiringSYMBOLS 6.5.4 RS232 Communication wiringRS232 COMMUNICATION RS 485 COMMUNICATION 6.5.5RS485 Communication wiringRS485 COMMUNICATION ENCODER CONNECTION 6.5.6Main encoder wiringDIFFERENTIAL ENCODER CONNECTION SYMBOLSRESOLVER CONNECTION 6.5.7Resolver wiringAUXILIARY ENCODER CONNECTION 6.5.8Auxiliary encoder wiringDIFFERENTIAL AUXILIARY ENCODER CONNECTION6.5.9Pulse/Direction signals wiring INPUT CONNECTIONPULSE & DIRECTION INPUT CONNECTION DIFFERENTIAL PULSE & DIRECTION7.1Common procedures for all amplifiers types 7. Start - Up Procedures7.1.1Commutation signals format 7.1.2CFM function7.1.5Selecting the communication bus 7.1.4Setting the auxiliary position input format7.1.6Preparing the automatic baud rate selection When using an Optical encoder7.3 Setting the R/D circuit 7.2 Setting the main optical encoder formatOscillator R193 = R194 = Vinrms - 2 - Rstator When Vinrms 2V, install R193=R194=100 ohmKohm Rstator in KohmEncoder resolution ResolutionS = resolution of converter 2 10,212,or bit =15Kohm R195=R196 30Kohm 90 HF Filter R195, R196, C61, C62160x103 C61 = C62 ==1,024 for 10 bits resolution =4,096 for 12 bits where p = bit per revR201 = 5.92 x 107 / T x p Kohm127 92 d. R200 is given byR200 = KohmStep 1 - Applying Power 8. Applying power - AdjustmentsStep 2 - Establishing the communication Step 4 - Adjusting the current limitsStep 3 - Checking the feedback elements Defining the amplifier typeStep 5 - Latch mode of the protective functions Step 6 - Connecting the MotorCurrent limit adjustments Self Restart LM09. Tables and Summaries 9.1 Display diagnostics 2 poles DIP switch 9.2 Summary of DIP switches Power stage board9 poles DIP switch 4 poles DIP switch for ResolverAppendix A - Current loop response C1 too large / R4 too small Critically damped Reference input signalC1 too small / R4 too large Fig. A-1 Typical current response waveformsTHIS PAGE IS BLANK Appendix B - Adding a velocity feedbackSee schematic in chapter Appendix C - Differential amplifier connectionDIMENSIONAL DRAWINGS BATTERY PANEL H, DBP1DBP1 - TOP VIEW 12.518.6 DBP1 - SIDE VIEW52.5 32.3 DBP1 - SIDE VIEW111.76 BATTERY DBP2 - TOP VIEWPANEL H, DBP2 1 2 ON DBP2 - SIDE VIEW85.5 51.2111.76 DBP2 - SIDE VIEW32.3 9.64PANEL H, DBP3 DBP3 - TOP VIEWBATTERY DETAIL A9.64 DBP3 - SIDE VIEW14.64 14.64DBP - Rev 6/93 DBP3 - SIDE VIEW245.11 111.76BATTERY DBP4 - TOP VIEWPANEL H, DBP4 SIDE VIEW DBP4 - SIDE VIEW9.64 14.64DBP - Rev 6/93 DBP4 - SIDE VIEWPANEL H, DBP6 DBP6 - TOP VIEW130 DBP6 - SIDE VIEWFRONT VIEW DBP6 - SIDE VIEW SIDE VIEW DBP RACK MOUNTING 3U/ 13TRACK 3U/13T 65.84SIDE VIEW DBP RACK MOUNTING 3U/ 13T111.76 32.3POWER FRONT PANEL FOR DBP 3U/13TRACK 3U/20T DBP RACK MOUNTING 3U/20TSIDE VIEW 83.54SIDE VIEW DBP RACK MOUNTING 3U/ 20T111.76 32.3101.4 FRONT PANEL FOR DBP 3U/ 20T128.7 POWERRACK 6U/14T DBP RACK MOUNTING 6U/14TSIDE VIEW SIDE VIEW DBP RACK MOUNTING 6U/14TPOWER FRONT PANEL FOR DBP 6U/14T70.92 SIDE VIEW DBP RACK MOUNTING 6U/21TRACK 6U/21T E L M FRONT PANEL FOR DBP 6U/21TPOWER ENCD - 3U ENCD - 3UALL DIMENSIONS ARE IN mm Standard SizesENCD - 6U ENCD - 6UFRONT VIEW SIDE VIEW293.7 EXTERNAL SHUNT RESISTOR ESREXTERNAL SHUNT RESISTOR ISRAEL List of ELMO Service CentersU.S.A EUROPEFRANCE FINLANDGERMANY ITALY