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Emerson Process Management 3-9000-745 manual

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Download 479 pages, 7.28 Mb

Revision D

3-9000-745

October 2010

MON 20/20

Software for Gas Chromatographs

Applies to all Emerson XA Series Gas Chromatographs

Contents

Main MON 20/20 Software for Gas Chromatographs User Manual NOTICE WARRANTY IMPORTANT INSTRUCTIONS Page Table of Contents Section 1: Getting started Section 2: Using the chromatograph Section 3: Using the hardware Section 4: Using the Application Section 5: Logs and reports Section 6: Controlling Analyses Section 7: Using MON 20/20 Tools Page Section 1: Getting started Page 1.1 Whats new in MON 20/20 Page Page 1.2 Getting started with MON 20/20 1.2.1 System requirements 1.2.2 Installing MON 20/20 1.2.3 Launching MON 20/20 1.2.4 Registering MON 20/20 Page 1.2.5 Setting up the data folder 1.2.6 Configuring MON 20/20 to connect to a gas chromatograph Page Page 1.2.7 Importing or exporting the GC directory table Page 1.2.8 Launching MON 20/20 from the SNAP-ON for DeltaV Page 1.2.9 Launching MON 20/20 from the AMS Device Manager Page Page 1.2.10 The MON 20/20 user interface Page Page Page Page 1.2.11 Connecting to a gas chromatograph Click the Ethernet button beside the GC to which you want to connect. Page 1.2.12 Disconnecting from a gas chromatograph 1.3 Keyboard commands You can use the following keyboard keystrokes throughout the program: You can use the following function keys from the main window: 1.4 Procedures guide Page Page 1.5 Configuring a gas chromatograph 1.5.1 Editing a configuration file Page 1.5.2 Saving a gas chromatographs current configuration 1.5.3 Importing a configuration file 1.6 Restoring the GC to its factor y settings 1.7 Configuring your printer 1.8 Using online help 1.9 Operating modes for MON 20/20 1.10 Viewing the Physical Name column Page 1.11 Selecting the GCs networking protocol Page 1.12 Using the context-sensitive variable selector Page Page Section 2: Using the chromatograph functions 2.1 Viewing chromatograms 2.1.1 Data displayed in the chromatogram window 2.1.2 Viewing a live chromatogram Page 2.1.3 Viewing an archived chromatogram Page Page Page 2.1.4 Protecting or unprotecting an archived chromatogram Page Page Page 2.1.5 Viewing a saved chromatogram Page 2.2 Working with the graph Right-clicking with the mouse on the graph brings up the following commands and keyboard shortcuts: 2.3 Editing the display properties of the chromatograph 2.3.1 The Graph bar The following table lists the parameters that can be edited: Page 2.3.2 Additional plot commands Page 2.4 Working with a chromatogram 2.4.1 Editing a chromatogram trace Page 2.4.2 Viewing chromatogram results Page 2.4.3 Saving a chromatogram trace 2.4.4 Removing a chromatogram trace from view 2.4.5 Forcing a calibration 2.4.6 Controlling the display of data in the Timed Events and Compo- nents tables Page 2.4.7 Saving a comparison file 2.4.8 Opening a comparison file 2.5 Miscellaneous commands 2.5.1 Working with the Timed Events table 2.5.2 Editing Timed Events from the Time Events window 2.5.3 Editing Timed Events from the Chromatogram Viewer Page 2.5.4 Using the Chromatogram Viewers cursor to update a Timed Event Page 2.5.5 Working with the Component Data Table 2.5.6 Editing retention times from the Chromatogram Viewer 2.5.7 Viewing raw data The following data displays for each peak from the trace: 2.6 Setting the gas chromatographs date and time Page 2.6.1 Adjusting daylight savings Page Page Section 3: Using the hardware functions 3.1 Controlling the temperature of the gas chromato- graphs heaters 3.1.1 Renaming a heater 3.1.2 Setting the heaters type 3.1.3 Monitoring the temperature of a heater 3.1.4 Monitoring the operational status of a heater 3.1.5 Setting the desired temperature 3.1.6 Setting PWM Output Page 3.1.7 Removing a heater from service 3.2 Configuring the valves 3.2.1 Renaming a valve Page 3.2.2 Setting a valves operational mode 3.2.3 Monitoring the operational status of a valve 3.2.4 Inverting the polarity of a valve 3.2.5 Setting the usage mode for a valve Page 3.3 Controlling the detectors 3-18 Blue cells display read-only data; white cells display editable data. The following data displays for each detector: Name Description 3.3.1 Offsetting the baseline Page 3.3.2 Igniting the FID flame 3.3.3 Resetting the preamp value 3.3.4 Balancing the preamp Page 3.4 Managing your gas chromatographs discrete inputs 3.4.1 Renaming a discrete input 3.4.2 Setting a discrete inputs operational mode Page 3.4.3 Monitoring the operational status of a discrete input 3.4.4 Inverting the polarity of a discrete input 3.5 Managing your gas chromatographs discrete outputs 3.5.1 Renaming a discrete output 3.5.2 Setting a discrete outputs operational mode Page 3.5.3 Monitoring the operational status of a discrete output 3.5.4 Setting the usage mode for a discrete output 3.6 Managing your gas chromatographs analog inputs 3.6.1 Renaming an analog input 3.6.2 Setting a analog inputs operational mode 3.6.3 Setting the scale values for an analog input device 3.6.4 Setting the type of analog input signal Page 3.6.5 Monitoring the status of an analog input 3.6.6 Calibrating an analog input Page Page 3.7 Managing your gas chromatographs analog outputs 3.7.1 Renaming an analog output 3.7.2 Setting a analog outputs operational mode 3.7.3 Setting the scale values for an analog output device 3.7.4 Mapping a system variable to an analog output 3.7.5 Monitoring the status of an analog output 3.7.6 Calibrating an analog output Page Page Page Page Page Page Section 4: Using the Application functions 4.1 Managing the system Table 4-1. List of fields from System window Field Name Description 4-4 Table 4-1. List of fields from System window Field Name Description 4.2 Managing Component Data Tables 4.2.1 Editing a Component Data Table Page 4-8 Page 4.2.2 Adding a component to a Component Data Table Page 4.2.3 Removing a component from a Component Data Table 4.2.4 Viewing the standard values for a component Page 4.2.5 Viewing raw data Page 4.3 Managing timed events Page Page 4.3.1 Editing valve events Page 4.3.2 Editing integration events Page Page Page 4.3.3 Editing spectrum gain events Page Page 4.3.4 Setting the cycle and analysis time Page 4.3.5 Removing an event from the Timed Event Table Page 4.3.6 Adding an event to the Timed Event Table Page 4.4 Managing Validation Data Tables Page 4.5 Managing calculations 4.5.1 Setting standard calculations by stream Page 4.5.2 Editing average calculations Page Page 4.5.3 Viewing an archive of averages for a given variable Page 4.5.4 Copying stream settings 4.5.5 Copying component settings Page 4.6 Creating Custom Calculations Page Page Page Page Page Page 4.6.1 Inserting a Comment Page 4.6.2 Inserting a Conditional Statement Page Page 4.6.3 Inserting an Expression Page 4.6.4 Creating a Constant Page 4.6.5 Creating or Editing a Temporary Variable 4.6.6 Inserting a System Variable 4.6.7 Using User-defined Calculations Page 4.7 Setting the calculation method Page 4.8 Setting alarm limits Page Page 4.9 Managing system alarms Page 4.10 Managing streams 4.10.1 Designating how a stream will be used Page Page 4.10.3 Assigning a data table to a particular stream 4.10.4 Changing the base pressure for a stream 4.11 Creating a stream sequence for a detector Page 4.12 Communications 4.12.1 Creating or editing registers Page Page Page Page 4.12.2 Creating a new map file Page Page Page Page Page 4.12.3 Assigning a variable to a register 4.12.4 Viewing or editing scales Page Page 4.13 Configuring the gas chromatographs Ethernet port 4.14 Working with local operator interface variables Page 4.15 Mapping Foundation Fieldbus variables Page Page Section 5: Logs and reports 5.1 Viewing and clearing alarms 5.1.1 Viewing unacknowledged and active alarms 5.1.2 Acknowledging and clearing alarms 5.1.3 Viewing the alarm log The Alarm Log window supplies the following data for each alarm: Page 5.2 Viewing the maintenance log 5.2.1 Adding an Entry to the Maintenance Log 5.2.2 Deleting an entry from the maintenance log 5.3 Working with the parameter list 5.3.1 Viewing and editing the parameter list Page 5.3.2 Importing and exporting the parameter list 5.4 Working with drawings and documents Page 5.4.1 Viewing drawings or documents Page 5.4.2 Adding files to the GC 5.4.3 Deleting files from the GC 5.5 Viewing the event log Page Page 5.6 Displaying reports 5.6.1 Understanding report types Page Page Page Page Page Page Page Page Page 5.6.2 Viewing reports from live data Page Page 5.6.3 Viewing a saved report Page 5.7 Viewing reports based on archived data 5.7.1 Viewing analysis and calibration reports based on archived data Page Page Page 5.7.2 Viewing average reports based on archived data Page Page 5.7.3 Printing reports automatically Page 5.8 Viewing trend data 5.8.1 Viewing live trend data Page Page Page 5.8.2 Viewing saved trend data Page 5-52 5.9 Working with the Trend Graph Right-clicking with the mouse on the graph brings up the following commands and keyboard shortcuts: Command Name Shortcut Description 5.10 Editing the display properties of the graph 5.10.1 The graph bar Page 5-56 The following table lists the parameters that can be edited: Command Description Default Value Page 5.11 Working with a trend graph 5.11.1 Editing a trend graph 5.11.2 Entering a description for a trend graph 5.11.3 Saving a trend trace Page Page The table contains the following columns: 5.12 Generating a GC Configuration Report Page Page 5-68 Page 5-70 Page 5-72 Page 5-74 Page 5-76 Page 5-78 Page 5-80 Page 5-82 Page 5-84 Page 5-86 Page 5.13 Deleting archived data from the gas chromatograph 5.14 The molecular weight vs. response factor graph Page Page Page Section 6: Controlling Analyses 6.1 Halting an analysis 6.2 Auto sequencing Page 6.3 Analyzing a single stream 6.4 Calibrating the gas chromatograph Page 6.5 Validating the Gas Chromatograph Page 6.6 Stopping an Analysis Run Page Section 7: Using MON 20/20 Tools 7.1 Using the Modbus Test program 7.1.1 Comparing Modbus protocols 7.1.2 Setting communication parameters Page 7.1.3 Getting Modbus Data Page 7.1.4 Transmitting using a single data type Page Page 7.1.5 Transmitting using a template Page Page 7.1.6 Setting the log parameters Page 7.1.7 Saving Modbus data 7.1.8 Printing Modbus data 7.1.9 Assigning scale ranges to User_Modbus registers 7.2 Troubleshooting communication errors Page 7.3 Managing users Page Page 7.3.1 Creating users 7.3.2 Exporting a list of user profiles Page 7.3.3 Importing a list of user profiles Page Page 7.3.4 Editing users 7.3.5 Removing a user 7.3.6 Changing a users password 7.3.7 Resetting the adminstrator password Page Page 7.3.8 Finding out who is connected to the gas chromatograph 7.4 Upgrading the firmware Page Page 7.5 Cold booting 7.6 Viewing diagnostics Page 7.7 Adjusting the sensitivity of the LOI Keys 7.8 Setting the ROC card type Page Page Appendix A, Component Data Table Page Page Page Page A-6 MON 20/20 Software for Gas Chromatographs Component Data Table OCTOBER 2010 A-7 OCTOBER 2010 Component Data Table A-8 MON 20/20 Software for Gas Chromatographs Component Data Table OCTOBER 2010 A-9 OCTOBER 2010 Component Data Table Page Appendix B, Data computations B.1 Data acquisition B.2 Peak detection B.3 Analysis computations B.3.1 Concentration analysis with response factor Page B.4 Post analysis computations B.4.1 Liquid equivalent computations B.4.2 Heating value calculations Page Page Page Page Page B.4.3 Multi-level calibration Page Appendix C, Modbus registers list C.1 User_Modbus register list C-2 Page C-4 Page C-6 C.2 SIM_2251 Modbus register list C-8 Table C-3 List of SIM_2251 Registers C-9 OCTOBER 2010 Modbus registers list Table C-4 SIM_2251 MODBUS REGISTER LIST (BIT NUMBERS) 3055 3054 3053 C-10 MON 20/20 Software for Gas Chromatographs Modbus registers list OCTOBER 2010 3057 3056 Table C-4 SIM_2251 MODBUS REGISTER LIST (BIT NUMBERS) Page C-12 Table C-6 SIM_2251 Modbus register list (floating point) Page Table C-7 SIM_2251 Modbus Communication Indices Reg. No. Page D-1 Appendix D, Basic and advanced system variables D.1 GPA system variables D-2 Page D-4 Page D-6 Page D-8 Page D.2 ISO system variables D-10 Page D-12 Page D-14 Page D-16 Page Page Appendix E, Creating custom calculations Page Page Page Page Page E.1 Inserting a comment Page E.2 Inserting a conditional statement Page E.3 Inserting an expression Page Page E.4 Creating a constant E.5 Creating or editing a temporary variable E.6 Inserting a system variable Page Page Page Page Page Page CUSTOMER REPAIR REPORT

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