this voltage may need to be increased and for systems with very small motors, this value should be decreased.

For example,

BZ -2

will drive the X axis to zero, using a 2V signal. The controller will then leave the motor enabled. For systems that have external forces working against the motor, such as gravity, the BZ argument must provide a torque 10x the external force. If the torque is not sufficient, the commutation zero may not be accurate.

If Hall Sensors are Available:

The estimated value of the commutation phase is good to within 30°. This estimate can be used to drive the motor but a more accurate estimate is needed for efficient motor operation. There are 3 possible methods for commutation phase initialization:

Method 1. Use the BZ command as described above.

Method 2. Drive the motor close to commutation phase of zero and then use BZ command. This method decreases the amount of system jerk by moving the motor close to zero commutation phase before executing the BZ command. The controller makes an estimate for the number of encoder counts between the current position and the position of zero commutation phase. This value is stored in the operand _BZx. Using this operand the controller can be commanded to move the motor. The BZ command is then issued as described above. For example, to initialize the X axis motor upon power or reset, the following commands may be given:

SHX

;Enable X axis motor

PRX=-1*(_BZX)

;Move X motor close to zero commutation phase

BGX

;Begin motion on X axis

AMX

;Wait for motion to complete on X axis

BZX=-1

;Drive motor to commutation phase zero and leave

 

;motor on

Method 3. Use the command, BC. This command uses the hall transitions to determine the commutation phase. Ideally, the hall sensor transitions will be separated by exactly 60° and any deviation from 60° will affect the accuracy of this method. If the hall sensors are accurate, this method is recommended. The BC command monitors the hall sensors during a move and monitors the Hall sensors for a transition point. When that occurs, the controller computes the commutation phase and sets it. For example, to initialize the X axis motor upon power or reset, the following commands may be given:

SHX

;Enable X axis motor

BCX

;Enable the brushless calibration command

PRX=50000

;Command a relative position movement on X axis

BGX

;Begin motion on X axis. When the hall sensors

 

detect a phase transition, the commutation phase is re-set.

Chapter 2 Getting Started • 28

USER MANUAL

Page 28
Image 28
Galil DMC-13X8 user manual Shx, Bgx, Amx, Bcx