GE 2300 V, Medium Voltage GP Type G Drives Chapter 1 Overview

GEH-6385 Reference and Troubleshooting, 2300 V Dr ives Chapter 1 Overview

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Chapter 1 Overview

Introduction

This document provides reference and troubleshooting information for the 2300 V

model of the Innovation Series™ Medium Voltage – GP Type G drives. The purpose

of the document is to assi st installation and maintenan ce technicians in

understanding the drive’s diagnostic and configuration software, as well as using

fault codes t o troubleshoot dr ive problems.

Chapter 1 defines the document contents. Its purpose is to present a general product

overview for the reader , as follows:

Section Page

Introduction........................................................................................................ 1-1

Using Toolbox Help for Reference and Troubleshooting...................................... 1-2

Related Documen ts............................................................................................. 1-3

How to Get Help................................................................................................. 1-3

Notes.................................................................................................................. 1-4

Chapter 2, Faults and Troubleshooting, lists and defines drive fault messages,

with troubleshooting suggestions if a fault occurs.

Chapter 3, Functions/Parameters, lists and describes the drive application program

functions, including input parameters, output variables, and configur ation.

Chapter 4, Wizards, describes in detail the automated Windows-based “f orms” that

guide the user through drive configuration and tuneup.

Chapter 5, Signal Mapping, describes LAN interfaces an d parameter configuration

for variable signal mapping.

Note The information in Chapters 2, 3, and 4 i s duplicated from the GE Control

System Toolbox’s online Help files. This document, GEH-6385, is provided as

assistan ce when the toolbox is not available or wa s not purchased with the drive

system. (Refer to Using Toolbox Help for Reference and Troubleshooting in this

chapter.)

Contents

Main Page g Innovation Series Page Safety Symbol Legend Page Contents Chapter 1 Overview 1-1 Chapter 2 Faults and Troubleshooting 2-1 Chapter 3 Paramters/Functions 3-1 Page Chapter 4 Wizards 4-1 Page Page Page Chapter 1 Overview Using Toolbox Help for Reference and Troubleshooting Related Documents How to Get Help Page Chapter 2 Faults and Troubleshooting Types of Faults Fault Indication Fault Descriptions Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Chapter 3 Paramters/Functions Page Page Diagnostic and Utility Functions Diagnostic and Utility Overview Capture Buffer The following variable is also an input to the Capture Buffer function. The following table sp ecifies the status variables of th e Capture Buffer function. Page Page Page Capture Buffer Compatible Behavior General Purpose Constants General Purpose Filters Oscillator Position Feedback Predefined Constant s Floating point constants Integer constants Boolean constants Unused constants Signal Level Detector (SLD) Page Signal Level Detection (SLD) Simulator The following table specifies the input parameters of the Simulator function. The following table specifies the output variables of the Simulator function. The following table specifies the configuration parameters of the Simulator function. Control Diagnostic Variables The following table specifies the output variables of the Control Diagnostic Variables function. Line Simulator The following table specifies the input parameters of the Line Simulator function . Drive Configuration Functions Intelligent Part Number (IPN) Product field Pattern field Frame size field Primary Motor & Applicati on Data User entered parameters Reflected indication variables Calculated control variables Display meter scaling parameters General Setup Functions Keypad Overview Keypad Contrast Adjustment Keypad Meter Configuration Page Keypad Security Configuration Language and Units Presentation Language Display I/O Functions Analog and Digital I/O Testing Analog inputs Digital inputs Hi-fi counters Local and system fault strings Contactor status DAC and meter outputs Analog Inputs/Outputs and Mapping Analog Inputs Analog Outputs Meters Digital Inputs/Outpu ts and Mapping LAN Functions LAN Overview Frame Phaselock Loo p LAN Configurati on and Health Configuration parameters Page LAN Signal Map LAN References The following table sp ecifies the LAN Signal Map reference signals. Page LAN Feedbacks 2 Page Page Motor Control Functions Motor Control Overview Flux Curve Leakage Inductance Curve Line Transfer Figure 1 General operation Motor transfer functionality The following table specifies parameters relating to the motor transfer function. The following table specifies variables relating to the motor transfer function. Motor capture functionality The following table specifies parameters related to the motor capture function. Motor Equivalent Circuit Motor Temperature Estimation Power Dip Protection Tach Loss Detection Page Protective Functions Custom User Faults DC Link Protection Page Ground Fault Protection (Fast) Hardware Fault Strings Heatsink Thermal Protectio n Page Line-Line Voltage Protection The following table sp ecifies the Line-Line Voltage Protection diagnostic variables. Motor Overtemperature Det ection Phase Current Protecti on Timed Overcurrent Detection Page Page Page Transformer Overtem perature Detection Motor Ground Protection Page Phase Imbalance Monit or The following table specifies the input parameters of the Phase Imbalance Monitor The following table specifies the output variables of the Phase Imbalance Monitor The following table specifies the diagnostic variables of the Phase Imbalance Monitor function. Page Line Monitor Page Phase Lock Loop The following table specifies the input variables of the Phase Lock Loop function. The following table specifies the output variables of the Phase Lock Loop function. The following table specifies the configuration parameters of the Phase Lock Loop Phase Imbalance Monit or Phase Lock Loop Regulator (Ovr_PLL) Sequencer Functions Sequencer Overview Fault Reset Logic Page Sequencer Permissives Internal Permissive Inputs Function outputs may cause the drive to misop erate Function configuration Stopping Commands and Modes Normal Stop The following parameters drive the function input variables: The foll owing variables are inputs that are used to stop the drive. X-Stop Function inputs Function output General Sequencing #1 (GenSeq_1) Function configuration Sequencer Commands Run Commands Flux Commands Page Sequencer Status Drive status variables Sequencer status variables General Sequencing #4 (GenSeq_4) General Sequencing #5 (GenSeq_5) Main Contactor Configuration Function input Function output Page Speed Reference Functions Critical Speed Avoidance Local Speed Referenc e Minimum Speed Lim it Remote Speed Reference Speed Reference Gener ation Speed Reference Ram p Page Page Speed Reference Rever se Page Speed/Torque Control Functions Droop Motor Control Interface The following table specifies the output variables of the Motor Control Interface Page Speed Control Fault C heck Over speed configuration and operation Failure to rotate configuration and operation Loss of spd control configuration and operation Reverse rotation configuration and operation Speed Feedback Calculatio n Function control outputs Function display outputs Speed/Torque Overv iew Speed/Torque Regul ator The following table sp ecifies the continuous signal variables of the Speed/To rque The following table specifies the logical signal variables of the Speed/Torque The following table specifies the configuration parameters of the Speed/Torque Page Page System Data Parameters Exec time/Chop freq Values Motor ctrl alg sel Functional use Motor efficiency Units Motor service factor Units Motor winding cfg Preflux Forcing Chapter 4 Wizards Page Page Cell Test Wizard Cell Test Options Fiber-Optic Test Bridge Cell Test Running the Fiber-Optic Test Running the Test Troubleshooting The following are descriptions of error message s. Running the Bridge Cell T est Running the Test Troubleshooting The following are descriptions of bridge test failure messages. DAC Setup Drive Commissioning Drive Commissioning: Over view Drive Commissioning: Intelligen t Part Number Drive Commissioning: Dr ive Units Drive Commissioning: AC Source Selection Related elementaries Drive Commissioning: Motor Nameplate Data Drive Commissioning: Motor Crossover Voltage Drive Commissioning: M otor Protection Class Drive Commissioning: Motor Poles Drive Commissioning: Motor D ata Sheet Drive Commissioning: M otor Data Sheet - Equivalent Circuit D ata Drive Commissioning: Motor Data Sheet - Flux Curve Drive Commissioning: M otor and Process Speed Referencing Drive Commissionin g: Tachometer Support Drive Commissioning: Tachometer Pulses Per Revolution Drive Commissioning: Tachometer Loss Protection Drive Commissioni ng: Stopping Configuration Drive Commissioning: Flying Restart Drive Commissionin g: X-Stop Configuration Drive Commissioning: X-Stop Ramp Tim e Drive Commissioning: R un Ready Permissive String Drive Commissionin g: Starting and Stopping the Drive Drive Commissioning: M anual Reference Drive Commissioning: Maximum Speed References Drive Commissioning: Jog Speed Setpoints Drive Commissioning: R eference Ramp Bypass Drive Commissioning: Reference Ramp Mode Drive Commissioning: R eference Ramp Speed Independent Rates Drive Commissioning: R eference Ramp Speed Independent Rate Set Select ion Programmed Acceler ation Rates Programmed Acceler ation Speeds Programmed Deceler ation Rates Page Drive Commissionin g: Torque Regulator Reference and Output Reference and Output Speed Error Stopping Behavior Drive Commissionin g: Torque and Current Limits Drive Commissionin g: Torque and Current Limits Uniform Page Page Drive Commissioning: Exit R eminder Drive Commissioning: C onclusion Line Transfer Tuneup Line Transfer Tuneup : Overview Line Transfer Tuneup : Motor Transfer Data Line Transfer Tune up: Motor Capture Data Line Transfer Tune up: Operation Page Motor Control Tuneup Motor Control Tuneup: Equival ent Circuit V I Motor Control Tuneup: Measurements Panel Meter Setup Per Unit Setup Line Protection Setup Line Protection: Intr oduction Line Protection: Def ault Settings Line Protection: Over voltage Line Protection: U ndervoltage Pulse Test Pulse Test: Introductio n Pulse Test: Analog Output Configuration Pulse Test: Bridge Stat e Configuration Detailed description s of the Park and Pulse states are as follows: A B C Pulse Test: Timer Configur ation Pulse Test: Operation Remaining Parameter Setup Simulator Setup Speed Regulator Tuneup Speed Regulator Tu neup: Model Speed Regulator Tu neup: System Inertia Speed Regulator Tu neup: Inertia Measurement Command Speed Regulator Tu neup: Speed Regulator Mode Speed Regulator Tu neup: Manual Regulator Tuneup Speed Regulator Tu neup: 1st Order Response Speed Regulator T uneup: 2nd Order Response Speed Regulator T uneup: 2nd Order Response with Stiffness Filter Speed Regulator Tu neup: Calculate Speed Regulator Gains Command Page Chapter 5 Signal Mapping LAN Interfaces Parameter Configuration for Signal Mapping Variable Mapping GEH-6385 Reference and Troubleshooting, 2300 V Drives Chapter 5 Signal Mapping 5-5 Applying the LAN Heartbeat Echo Feature Heartbeat Echo Function with a PLC Heartbeat Echo Function with an Innovation Series Controller Application of Feedback Signals Variable Maps Real Variable Map Boolean Variable Map Page Page Appendix A Function Block Diagrams Page ACMVAC-G Inverter Overview Select / Ramp Speed Reference Speed / Torque Drive Feedbacks & Status ACMVAC-G Inverter Index Analog and Digital I/O Testing 27) AC Line Monitor 21) Motor Control Interface 17) Speed / Torque Overview ACMVAC-G Inverter Index 27) AC Line Monitor 21) Motor Control Interface 17) Speed / Torque Overview 23) Diagnostic & Utility Functions * Sequencing Selectors * Dedicated Digital Inputs Digital Inputs Dedicated Relay Outputs Digital Inputs/Outputs & Mapping Analog Inputs/Outputs & Mapping Analog Outputs Analog Inputs Meter Outputs Analog Inputs/Outputs & Mapping Analog Outputs Analog Inputs Meter Outputs Drive Lan Signal Map Page 1 Configuration Page 2 Page 1 Drive Lan Signal Map Page 2 Drive Lan Boolean Signals (bits 0-15) Drive Lan Boolean Signals (bits 16-31) Line Monitor Overview Voltage Magnitude Monitor Phase Imbalance Monitor Line Monitor Overview Voltage Magnitude Monitor Phase Imbalance Monitor Phase Lock Loop Regulator Sequencing Overview General Sequencing #1 General Sequencing #2 General Sequencing #3 General Sequencing #4 General Sequencing #5 Speed Reference Generation Critical Speed Min Speed Limit Reference Ramp 0 Speed Reference Generation Drive Diagnostic Reference Avoidance Auto Reference Manual Reference Critical Speed Avoidance Speed Reference Ramp Speed / Torque Overview Speed Feedback Selected Speed Feedback Motor Tach Setup Motor Tach Speed Feedback Estimated Speed Feedback Speed Feedback Motor Tach Setup Motor Tach Speed Feedback Estimated Speed Feedback Selected Speed Feedback Speed Regulator Droop Motor Control Interface Torque Command Motoring & Generating Torque Limit Select Current Limit Select Current Command Flux Adjust Select Motor Control Interface Torque Command Motoring & Generating Torque Limit Select Current Command Flux Adjust Select Motor Control ++ Motor Control ++ Diagnostic & Utility Functions General Purpose Constants General Purpose General Purpose Filters Diagnostic & Utility Functions Constants General Purpose Filters Oscillator Signal Level Detection Capture Buffer Capture Buffer Configuration Capture Buffer Position Feedback Instrument Format Convert Range Extend A-quad-B Decode Logic Edge Detect Position Feedback Instrument A-quad-B Decode Logic Edge Detect Index 1 2 B C Page H I J K L Page Page S T V Page Page W Page Page Page *(,QGXVWULDO6\VWHPV