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Hitachi CP-X200 instruction manual －18, 18

Models: CP-X200

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118

Getting started

Derating curves, continued…

X200-040HFEF/HFU
	100%
	90%
% of rated	80%

output current

70%

60%

50%
40%
30%					kHz
2	4	6	8	10	12
		Carrier frequency

X200-055HFEF/HFU
	100%
	90%
% of rated	80%

output current

70%

	60%
	50%
	40%
	30%					kHz
	2	4	6	8	10	12
			Carrier frequency
X200-075HFEF/HFU
	100%
	90%
% of rated	80%

output current

70%

60%

50%
40%
30%					kHz
2	4	6	8	10	12
		Carrier frequency

Image 39

Hitachi CP-X200 instruction manual －18, 18

Contents

Single-phase Input Hazardous High Voltage Safety MessagesGeneral Precautions Read These First Iii Index to Warnings and Cautions in This Manual IvivPage Vivi Wiring Cautions for Electrical PracticeVii Powerup Test Caution MessagesViii Page General Warnings and Cautions Inverter Motor EMI Filter XiiXiii Xiv Terminal Tightening Torque and Wire SizeWire Connectors Relay connectorX200-005SFEF X200-007SFEF/NFU Three X200-011SFEF Circuit Breaker and Fuse SizesMotor Overload Protection X200-002SFEF/NFU X200-004SFEF/NFUTable of Contents Xvii 2007 XviiiRevisions March NT301XContact Information XixPage This Chapter… Getting StartedIntroduction Main FeaturesOperator Interface Options F E F Inverter Specification LabelModel-specific tables for 200V and 400V class inverters X200 Inverter Specifications460 to 480VAC Over-voltage category Input power supply voltageMaximum allowable rotation speed For achieving approved input voltage rating categories015SFEF 022SFEF X200 Inverter Specifications, …Hfef 030HFEF 040HFEF 055HFEF 075HFEF Torque characteristicsFollowing table applies to all X200 inverters General Specifications－10 10Signal Ratings －1111 －12 12Derating Curves －13 13Derating curves －14 14Derating curves, … 15 －1516 －1617 －1718 －18Purpose of Motor Speed Control for Industry What is an Inverter－19 Introduction to Variable-Frequency DrivesTorque and Constant Volts/Hertz Operation Inverter Input and Three-phase Power－20 20－21 Inverter Output to the MotorAC motor must be connected only to the inverter’s An on-board Eeprom for parameter storage. The inverter’s Much of this manual is devoted to describing how to use－22 BrakingVelocity Profiles －23Frequently Asked Questions Alternative solutions?－24 Does the motor need a chassis ground connection? －25－26 Inverter Mounting Installation Orientation to Inverter Features Main Physical FeaturesUnpacking and Inspection Front Housing Cover Logic Connector Introduction DIP Switch Introduction Installation Inverter Mounting Inverter Basic System DescriptionStep-by-Step Basic Installation Choosing a Mounting Location Keep Debris Out of Inverter Vents Ensure Adequate VentilationX200-002SFEF, -004SFEF, -002NFU, -004NFU Check Inverter Dimensions－12 Dimensional drawings, …X200-011SFEF~022SFEF, -015NFU~022NFU, -037LFU X200-004HFEF, -004HFU X200-007HFEF, -007HFU X200-015HFEF~040HFEF, -015HFU~040HFU X200-055LFU, -075LFU, -055HFU, -075HFU, -055HFEF, -075HFEF －18 Prepare for Wiring19 Determining Wire and Fuse SizesWire the Inverter Input to a Supply Terminal Dimensions and Torque Specs21 －2122 －2223 Wire the Inverter Output to MotorLogic Control Wiring －23Uncover the Inverter Vents Powerup TestGoals for the Powerup Test 2425 Pre-test and Operational PrecautionsPowering the Inverter －25Using the Front Panel Keypad Key and Indicator Legend26 TIP Pressing －2727 Keys, Modes, and Parameters－28 28Keypad Navigation Map －29 29Selecting Functions and Editing Parameters 30 －3031 －3132 －3233 －33Running the Motor －3434 Monitoring Parameters with the DisplayPowerup Test Observations and Summary －3535 Page Configuring Drive Parameters Choosing a Programming Device IntroductionIntroduction of Inverter Programming Key and Indicator Legend Using the Keypad DevicesDrive Control Algorithms Run Mode EditSoftware Lock Setting parameter B031 determines when Operational ModesOUT-TM Group Monitoring FunctionsStop IN-TM LhlhlTrip Event and History Monitoring Local Monitoring During Network Operation DIG-RUN FWD Group Main Profile ParametersACC DECOPE-Mode Group Standard FunctionsCOM 2F-COMCode MAX Basic Parameter SettingsBase 2F-BASE－13 Analog Input SettingsEX%E EXSEXE EX%SFRS Multi-speed and Jog Frequency SettingAttempts To compensate For voltage Starting Torque CharacteristicsTorque Control Algorithms Manual Torque Boost The Constant2CTRL TRQ Ctrl TRQ－18 DC Braking DB SettingsDCB T OFFDCB F DCBLim L 0000.0Hz Frequency-related FunctionsLim H 0000.0Hz 2Lim H 0000.0HzJump W1 Jump F1Jump F2 Jump F3PID Control Automatic Voltage Regulation AVR Function AVRMode Energy Savings Mode / Optional Accel/Decel RUN Mode NORECO Adj ACC CHG Second Acceleration and Deceleration Functions2ACC2 2DEC22DECCHfr 0000.0Hz ACC CHfr 0000.0Hz2ACCCHfr 0000.0Hz DEC CHfr 0000.0HzAccel/Decel ACC LineDEC Line Additional Analog Input Settings Calc Smbl Calc Slct1POT Calc Slct2ADD DIR Plus ST-PNTPotentiometer Settings Automatic Restart Mode Group Fine Tuning FunctionsIPS Retry Frequency Pull-in RestartIPS Powr ALM IPS Trip OFFTHM Char CRT Electronic Thermal Overload Alarm SettingTHM LVL 2ETHM LVLOverload Restriction －35Software Lock Mode －3636 MD1 －3737 LockControlled Stop Operation at Power Loss －3838 39 －39Environmental conditions Miscellaneous Settings－40 40－41 41TRP 42 －42Stop DEC －4343 RUN FRS ZSTFAN-CTRL －4444 PanelOvladstop OFF B130, B131 Over-voltage LAD Stop Enable－45 45DC Bus AVR for Deceleration Settings －4646 －47 Cr-DEC SUP Mode－48 48Group Intelligent Terminal Functions Input Terminal Configuration－49 49－50 50Intelligent Input Terminal Overview 51 －51Anlg －52－53 53Emergency Stop OUT-TM RY Output Terminal Configuration－54 5455 －5556 －56Low Load Detection Parameters LOC Mode CRT－57 57Output Function Adjustment Parameters －5858 －59 Network Communications Settings －6060 Analog Signal Calibration Settings －6161 UP/DWN －6262 Miscellaneous FunctionsFA1 －6363 Output Logic and Timing64 －64－65 65Group Motor Constants Functions Page Operations Monitoring Monitoring Monitoring Connecting to PLCs and Other Devices Example Wiring Diagram Control Logic Signal Specifications Default relay N.O./N.C. configuration is reversed. SeeAnalog GND to the left for analog I/O circuits Intelligent Terminal Listing Intelligent InputsIntelligent Outputs Operations Using Intelligent Input TerminalsSinking Inputs, Internal Supply Operationsand －11 Forward Run/Stop and Reverse Run/Stop CommandsMulti-Speed Select －13 －14 Jogging CommandExternal Signal for DC Braking Set Second Motor, Special Set －16Frequency output uses the initial acceleration Free-run Stop －18External Trip －19Unattended Start Protection －20Software Lock －21Analog Input Current/Voltage Select Combination of A005 setting and AT input－23 Reset InverterThermistor Thermal Protection －24－25 Three-wire Interface OperationPID ON/OFF and PID Clear －26－27 Remote Control Up and Down FunctionsRemote Control Data Clears the Up/Down frequency memory Force Operation from Digital Operator －29－30 Add Frequency EnableInverter Ready Force Terminal ModeTerminal 4 function Emergency StopHow to go into Emergency Stop mode Emergency Stop Emergency signal is activated … this page is left intentionally blank －35Sinking Outputs, Open Collector Using Intelligent Output TerminalsInternal Relay Output －37Output Signals Output Signal ON/OFF Delay Function－39 Run Signal－40 Frequency Arrival SignalsFon －42 Overload Advance Notice SignalOutput Deviation for PID Control －43You can assign to the open collector output terminal We must make a distinction between the alarmSignal AL and the alarm relay contacts AL0, AL1 Fault AL2. The signal AL is a logic function, whichPower Run Mode AL0-AL1 AL0-AL2 Normal Analog Input Disconnect Detect －46PID Second Stage Output 47－48 Terminal FBV configuration table is on the followingRequired settings A076, C052, C053 －50 Network Detection Signal Integrated ModBusLogic Output Function －5152 －52Set P044=00.00 sec Network Detection Signal FieldBus OptionValid for inputs 11, AL0 AL2 Required settings C038, C039 Low Load Detection SignalAnalog Input Operation －55Other Analog Input-related topics －56Analog Output Operation AM signal offset and gain are adjustable, as indicated belowPID Loop Operation －58PID Loop Configuration 59Other PID-related topics Configuring the Inverter for Multiple Motors Inverter Configuration for Two Motor TypesSimultaneous Connections －61 Page Inverter System Accessories Inverter System Component Descriptions AC Reactors, Input SideAC Reactors, Output Side DC Link Choke Zero-phase Reactor RF Noise FilterEMI Filter RF Noise Filter CapacitiveDynamic braking maximum continuous on time Tb ” 10 sec Dynamic BrakingDynamic Braking Usage Selecting Braking Resistors for External Braking UnitsHRB1 HRB2 HRB3 004HFEF/HFU Page Troubleshooting Maintenance Inspection Items TroubleshootingSafety Messages General Precautions and NotesTroubleshooting Tips Reduces output as needed Fault Detection and Clearing Error CodesMonitoring Trip Events, History, & Conditions Inverter is protected by the detection of ground faults Trip Conditions Trip History and Inverter StatusB085 Restoring Factory Default SettingsMonthly and Yearly Inspection Chart Maintenance and InspectionX200 Megger testCapacitor Life Curves Spare partsPf1 General Inverter Electrical Measurements－13 Inverter Output Voltage Measurement Techniques －14# 0 Ÿ # ’ Ÿ Igbt Test Method# ’ Ÿ # 0 Ÿ # ’ ŸWarranty Terms WarrantyThis Appendix… Glossary and BibliographyGlossary Keypad devices Inverter DC braking feature stops the AC commutation toCan install to decrease the level of EMI Desirable it depends on the needs of the applicationDeceleration time As measurements of powerGenerate 3-phase output to the motor Harmful harmonics and transients on the input powerPossesses angular momentum Speed preset. The Hitachi inverters have 16 preset speedsMotor speed. See also Error Frequencies in the inverterImaginary part Constant amplitude, and by chopping the waveform pulsewidthModulating, the average voltage is controlled. The chopping Frequency is sometimes called the Carrier FrequencySafety reasons, and is provided Output three-phase power to the motor. See also Three-phaseSignal generator usually attached to the motor shaft for Its temperature. The sensing range of thermistors and theirBibliography ModBus Network Communications X200X200X200 Connecting the Inverter to ModBus SP SN Appendix BAppendix B Slave address Transmission procedureMessage Configuration Query Network Protocol ReferenceAppendix BAppendix B Message Configuration Response Appendix BAppendix B Query Explanation of function codesX200 D081 Command Data set in the response is as follows －12－13 CRC －15 B15 －16 Query －18 Store New Register Data Enter commandModBus Coil List ModBus Data Listing…OFF ModBus Holding Registers －21List of Holding Registers Func Name Description Network Data －23 B23 Setting *1 Range is 0.01 to 3000 sec 1015h 300000 F002 －25 List of Holding Registers Func Name －27 B27 －28 －29 B29 －30 －31 －32 －33 B33 Operation with free-run stop FRS is Appendix Appendix －37 Communication Settings onSee Output Logic and Timing on －39 B39 Page Drive Parameter Setting Tables Code Parameter Settings for Keypad EntryGroup Parameters Default Setting B031 User Func Name =10 Main Profile ParametersStandard Functions A203 Base frequency setting, 2nd motorA043 Manual torque boost frequency 100 A245 Gain setting, 2nd motor100 A155 POT input start frequency enable Fine Tuning Functions Threshold voltage of DC bus AVR B080 AManalog signal gain 100Carrier mode B151 Selection of RDY function B133 DC bus AVR selectionC041 Overload level setting C241 Overload level setting, 2nd motorIntelligent Terminal Functions Expansion Card Functions Motor Constants FunctionsPage CE-EMC CE-EMC Installation Guidelines Integrated EMC Filter L1,N PE PE U,V,W Installation for X200 series example of Sfef modelsHitachi EMC Recommendations Page Index－1 IndexIndex2 Index－2Index Index4 Index－4Index－5 Index6 Index－6