Single-phase Input
Safety Messages
Hazardous High Voltage
General Precautions Read These First
Iii
Iviv
Index to Warnings and Cautions in This Manual
Page
Wiring Cautions for Electrical Practice
Vivi
Powerup Test Caution Messages
Vii
Viii
Page
General Warnings and Cautions
Inverter Motor
Xii
EMI Filter
Xiii
Terminal Tightening Torque and Wire Size
Wire Connectors
Relay connector
Xiv
Circuit Breaker and Fuse Sizes
Motor Overload Protection
X200-002SFEF/NFU X200-004SFEF/NFU
X200-005SFEF X200-007SFEF/NFU Three X200-011SFEF
Table of Contents
Xvii
Xviii
Revisions
March NT301X
2007
Xix
Contact Information
Page
Getting Started
This Chapter…
Main Features
Introduction
Operator Interface Options
Inverter Specification Label
F E F
X200 Inverter Specifications
Model-specific tables for 200V and 400V class inverters
Input power supply voltage
Maximum allowable rotation speed
For achieving approved input voltage rating categories
460 to 480VAC Over-voltage category
X200 Inverter Specifications, …
015SFEF 022SFEF
Hfef
Torque characteristics
030HFEF 040HFEF 055HFEF 075HFEF
General Specifications
-10
10
Following table applies to all X200 inverters
Signal Ratings
-11
11
-12
12
Derating Curves
-13
13
Derating curves
-14
14
Derating curves, …
-15
15
-16
16
-17
17
-18
18
What is an Inverter
-19
Introduction to Variable-Frequency Drives
Purpose of Motor Speed Control for Industry
Inverter Input and Three-phase Power
-20
20
Torque and Constant Volts/Hertz Operation
-21
Inverter Output to the Motor
AC motor must be connected only to the inverter’s
Much of this manual is devoted to describing how to use
-22
Braking
An on-board Eeprom for parameter storage. The inverter’s
-23
Velocity Profiles
Frequently Asked Questions
Alternative solutions?
-24
-25
Does the motor need a chassis ground connection?
-26
Inverter Mounting Installation
Orientation to Inverter Features
Main Physical Features
Unpacking and Inspection
Front Housing Cover
Logic Connector Introduction
DIP Switch Introduction
Installation Inverter Mounting
Basic System Description
Inverter
Step-by-Step Basic Installation
Choosing a Mounting Location
Ensure Adequate Ventilation
Keep Debris Out of Inverter Vents
Check Inverter Dimensions
X200-002SFEF, -004SFEF, -002NFU, -004NFU
Dimensional drawings, …
X200-011SFEF~022SFEF, -015NFU~022NFU, -037LFU
X200-004HFEF, -004HFU
X200-007HFEF, -007HFU
X200-015HFEF~040HFEF, -015HFU~040HFU
X200-055LFU, -075LFU, -055HFU, -075HFU, -055HFEF, -075HFEF
Prepare for Wiring
Determining Wire and Fuse Sizes
19
Terminal Dimensions and Torque Specs
Wire the Inverter Input to a Supply
-21
21
22
Wire the Inverter Output to Motor
Logic Control Wiring
-23
23
Powerup Test
Goals for the Powerup Test
24
Uncover the Inverter Vents
Pre-test and Operational Precautions
Powering the Inverter
-25
25
Using the Front Panel Keypad
Key and Indicator Legend
26
-27
27
Keys, Modes, and Parameters
TIP Pressing
-28
28
Keypad Navigation Map
-29
29
Selecting Functions and Editing Parameters
-30
30
-31
31
-32
32
-33
33
-34
34
Monitoring Parameters with the Display
Running the Motor
Powerup Test Observations and Summary
-35
35
Page
Configuring Drive Parameters
Choosing a Programming Device
Introduction
Introduction of Inverter Programming
Using the Keypad Devices
Drive
Run Mode Edit
Software Lock Setting parameter B031 determines when
Operational Modes
Control Algorithms
Group Monitoring Functions
Stop
IN-TM Lhlhl
OUT-TM
Trip Event and History Monitoring
Local Monitoring During Network Operation
Group Main Profile Parameters
ACC
DEC
DIG-RUN FWD
Group Standard Functions
COM
2F-COM
OPE-Mode
Code
Basic Parameter Settings
Base
2F-BASE
MAX
Analog Input Settings
EXS
EXE
EX%S
EX%E
Multi-speed and Jog Frequency Setting
FRS
Starting Torque Characteristics
Torque Control Algorithms
Manual Torque Boost The Constant
Attempts To compensate For voltage
Ctrl TRQ
2CTRL TRQ
DC Braking DB Settings
OFF
DCB F
DCB
DCB T
Frequency-related Functions
Lim H 0000.0Hz
2Lim H 0000.0Hz
Lim L 0000.0Hz
Jump F1
Jump F2
Jump F3
Jump W1
PID Control
Automatic Voltage Regulation AVR Function
AVR
Mode
Energy Savings Mode / Optional Accel/Decel
RUN Mode NOR
ECO Adj
Second Acceleration and Deceleration Functions
2ACC2
2DEC2
ACC CHG
ACC CHfr 0000.0Hz
2ACCCHfr 0000.0Hz
DEC CHfr 0000.0Hz
2DECCHfr 0000.0Hz
Accel/Decel
ACC Line
DEC Line
Additional Analog Input Settings
Calc Slct1
POT
Calc Slct2
Calc Smbl
ST-PNT
ADD DIR Plus
Potentiometer Settings
Group Fine Tuning Functions
Automatic Restart Mode
Frequency Pull-in Restart
IPS Powr ALM
IPS Trip OFF
IPS Retry
Electronic Thermal Overload Alarm Setting
THM LVL
2ETHM LVL
THM Char CRT
-35
Overload Restriction
Software Lock Mode
-36
36
-37
37
Lock
MD1
Controlled Stop Operation at Power Loss
-38
38
-39
39
Miscellaneous Settings
-40
40
Environmental conditions
-41
41
TRP
-42
42
-43
43
RUN FRS ZST
Stop DEC
-44
44
Panel
FAN-CTRL
B130, B131 Over-voltage LAD Stop Enable
-45
45
Ovladstop OFF
DC Bus AVR for Deceleration Settings
-46
46
-47
SUP Mode
-48
48
Cr-DEC
Input Terminal Configuration
-49
49
Group Intelligent Terminal Functions
-50
50
Intelligent Input Terminal Overview
-51
51
-52
Anlg
-53
53
Emergency Stop
Output Terminal Configuration
-54
54
OUT-TM RY
-55
55
-56
56
LOC Mode CRT
-57
57
Low Load Detection Parameters
Output Function Adjustment Parameters
-58
58
-59
Network Communications Settings
-60
60
Analog Signal Calibration Settings
-61
61
-62
62
Miscellaneous Functions
UP/DWN
-63
63
Output Logic and Timing
FA1
-64
64
-65
65
Group Motor Constants Functions
Page
Operations Monitoring
Monitoring
Monitoring
Connecting to PLCs and Other Devices
Example Wiring Diagram
Control Logic Signal Specifications
Default relay N.O./N.C. configuration is reversed. See
Analog GND to the left for analog I/O circuits
Intelligent Terminal Listing
Intelligent Inputs
Intelligent Outputs
Using Intelligent Input Terminals
Operations
Sinking Inputs, Internal Supply
Operationsand
Forward Run/Stop and Reverse Run/Stop Commands
Multi-Speed Select
-13
Jogging Command
External Signal for DC Braking
Set Second Motor, Special Set
Frequency output uses the initial acceleration
Free-run Stop
External Trip
Unattended Start Protection
Software Lock
Combination of A005 setting and AT input
Analog Input Current/Voltage Select
Reset Inverter
Thermistor Thermal Protection
Three-wire Interface Operation
PID ON/OFF and PID Clear
Remote Control Up and Down Functions
Remote Control Data Clears the Up/Down frequency memory
Force Operation from Digital Operator
Add Frequency Enable
Force Terminal Mode
Inverter Ready
Emergency Stop
Terminal 4 function
How to go into Emergency Stop mode
Emergency Stop Emergency signal is activated
… this page is left intentionally blank
Using Intelligent Output Terminals
Sinking Outputs, Open Collector
Internal Relay Output
Output Signal ON/OFF Delay Function
Output Signals
Run Signal
Frequency Arrival Signals
Fon
Overload Advance Notice Signal
Output Deviation for PID Control
We must make a distinction between the alarm
Signal AL and the alarm relay contacts AL0, AL1 Fault
AL2. The signal AL is a logic function, which
You can assign to the open collector output terminal
Power Run Mode AL0-AL1 AL0-AL2 Normal
Analog Input Disconnect Detect
47
PID Second Stage Output
Terminal FBV configuration table is on the following
Required settings A076, C052, C053
Network Detection Signal Integrated ModBus
Logic Output Function
-52
52
Network Detection Signal FieldBus Option
Set P044=00.00 sec
Low Load Detection Signal
Valid for inputs 11, AL0 AL2 Required settings C038, C039
Analog Input Operation
Other Analog Input-related topics
AM signal offset and gain are adjustable, as indicated below
Analog Output Operation
PID Loop Operation
PID Loop Configuration
59
Other PID-related topics
Configuring the Inverter for Multiple Motors
Inverter Configuration for Two Motor Types
Simultaneous Connections
-61
Page
Inverter System Accessories
Inverter System
Component Descriptions
AC Reactors, Input Side
AC Reactors, Output Side
Zero-phase Reactor RF Noise Filter
EMI Filter
RF Noise Filter Capacitive
DC Link Choke
Dynamic Braking
Dynamic Braking Usage
Selecting Braking Resistors for External Braking Units
Dynamic braking maximum continuous on time Tb 10 sec
HRB1 HRB2 HRB3
004HFEF/HFU
Page
Troubleshooting Maintenance
Troubleshooting
Safety Messages
General Precautions and Notes
Inspection Items
Troubleshooting Tips
Reduces output as needed
Fault Detection and Clearing
Error Codes
Monitoring Trip Events, History, & Conditions
Inverter is protected by the detection of ground faults
Trip History and Inverter Status
Trip Conditions
Restoring Factory Default Settings
B085
Maintenance and Inspection
Monthly and Yearly Inspection Chart
Megger test
X200
Spare parts
Capacitor Life Curves
General Inverter Electrical Measurements
Pf1
-13
Inverter Output Voltage Measurement Techniques
Igbt Test Method
# # 0
#
# 0 #
Warranty
Warranty Terms
Glossary and Bibliography
This Appendix…
Glossary
Inverter DC braking feature stops the AC commutation to
Can install to decrease the level of EMI
Desirable it depends on the needs of the application
Keypad devices
As measurements of power
Generate 3-phase output to the motor
Harmful harmonics and transients on the input power
Deceleration time
Speed preset. The Hitachi inverters have 16 preset speeds
Motor speed. See also Error
Frequencies in the inverter
Possesses angular momentum
Constant amplitude, and by chopping the waveform pulsewidth
Modulating, the average voltage is controlled. The chopping
Frequency is sometimes called the Carrier Frequency
Imaginary part
Output three-phase power to the motor. See also Three-phase
Signal generator usually attached to the motor shaft for
Its temperature. The sensing range of thermistors and their
Safety reasons, and is provided
Bibliography
ModBus Network Communications
X200X200X200
Connecting the Inverter to ModBus
SP SN
Appendix BAppendix B
Transmission procedure
Message Configuration Query
Network Protocol Reference
Slave address
Appendix BAppendix B
Message Configuration Response
Appendix BAppendix B
Explanation of function codes
Query
X200 D081 Command
Data set in the response is as follows
-13
CRC
-15 B15
-16
Query
Store New Register Data Enter command
ModBus Data Listing
ModBus Coil List
…OFF
ModBus Holding Registers
List of Holding Registers Func Name Description Network Data
-23 B23
Setting *1 Range is 0.01 to 3000 sec 1015h 300000 F002
-25
List of Holding Registers Func Name
-27 B27
-28
-29 B29
-30
-31
-32
-33 B33
Operation with free-run stop FRS is
Appendix
Appendix
Communication Settings on
-37
See Output Logic and Timing on
-39 B39
Page
Drive Parameter Setting Tables
Parameter Settings for Keypad Entry
Group Parameters Default Setting B031 User Func Name =10
Main Profile Parameters
Code
A203 Base frequency setting, 2nd motor
Standard Functions
100 A245 Gain setting, 2nd motor
A043 Manual torque boost frequency
100 A155 POT input start frequency enable
Fine Tuning Functions
B080 AManalog signal gain 100
Carrier mode B151 Selection of RDY function
B133 DC bus AVR selection
Threshold voltage of DC bus AVR
C041 Overload level setting
C241 Overload level setting, 2nd motor
Intelligent Terminal Functions
Motor Constants Functions
Expansion Card Functions
Page
CE-EMC
CE-EMC Installation Guidelines
Integrated EMC Filter
Installation for X200 series example of Sfef models
L1,N PE PE U,V,W
Hitachi EMC Recommendations
Page
Index
Index-1
Index-2
Index2
Index
Index-4
Index4
Index-5
Index-6
Index6