Rev C | Ingersoll-Rand 125-200 HP/90-160 KW, 100-200 HP/75-160 KW

39925300

REV C

8.4FOUNDATION PLAN 125-150 HP/90-110 KW WATERCOOLED

SINGLE STAGE

57

Image 59

Ingersoll-Rand 125-200 HP/90-160 KW, 100-200 HP/75-160 KW technical manual Rev C

Contents

Form Apdd 738B Phone CCN 80440415 REV B AIR Compressor Group Bonded Warranty & Registered Start UP This unit was purchased from Rotary Screw AIR Compressor Table of Contents Safety and Warnings Safety Shutdown Decals Lift Here Viewed From Rear Decals Compressor Package Data Tools InspectionIngersoll-Rand Company Davidson, North Carolina Unpacking and Handling Performance will be affected VentilationFoundation Requirements Never elevate the compressor unit Discharge Piping with Aftercooler ROTARY-RECIP in Parallel Moisture Content of Compressed AIRPiping Do not use the compressor to support the discharge pipe Rotary TWO Compressor System Electrical Installation Drive Motor Rotation Check Intellisys Operating Instructions Electrical InstallationHasp Lever TAG KEY Lock FAN Motor Outdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Controller Intellisys Stop Power on LightIntellisys Controls Emergency Stop Start Current Status Items Display ScreenCurrent Status Intellisys DiagramOperator Panel Flow Figure Operator Setpoints Main Menu Options Items Range Step Unit Options Options Sensor Calibration Items Alarm HistorySensor Calibration Clock Functions Alarm History Items Integral Sequencing Range Step Unit Integral Sequencing Status Main Menu Reset Alarm Main Menu AlarmsPage Number of Running HOURS, Whichever Occurs First Maintenance ScheduleMaintenance Records Maintenance Procedures Elements Inlet AIR FilterCoolant Filter 200 HP/132-160 KW Requires 2 Elements Hot coolant can cause severe injury CoolantItems Required Coolant Drain Separator Tank Scavenge SCREEN/ORIFICE Tools Required ProcedureCoolant 125/200 HP Coolant Separator ElementTank cover bolt torque values Recommended Bolt Tightening Cross Pattern Coolant Coolers Cooler Cores Cleaning Aftercooler Aftercooler CleaningAftercooler Relubrication amount Lubricant Amount Motor Frame Size Grams Motor Lubrication Hazardous voltage. Can cause severe injury or death Motor Bearing Maintenance Stored UnitsMotor Lubrication Recommended Motor Grease Controller Removal Long Term Storage GeneralIntellisys Removal Tools Removal InstallationCoolant Sampling Procedure Coolant Hoses Cooling FAN Motor AIR Cooled Compressors Design TemperaturesGeneral System Information Coolant Cooler Electrical System Compressed AIR System The air system is composedCOOLANT/AIR Separation System Operation Automatic Unloaded Start STAR-DELTA Type StarterStepper Motor Inlet Control Capacity Control First Modulation onlyAutomatic START/STOP Control Example SecondSome Examples of Operation Remote START/STOP Troubleshooting Chart Troubleshooting Chart Separator DELTA-P Solenoid Power Outage Restart OptionSequencer LOW Ambient Modbus Remote LOAD/UNLOAD Reference Drawings Electrical Schematic Star DeltaPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled Foundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagrams Typical System Flow Diagram Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Parameter Concentration Frequency of Analysis ScaleCorrosion FoulingPage Alkalinity ppm Temperature FTotal dissolved solids ppm Hardness ppm Maintenance Record Maintenance Record Maintenance Record Maintenance Record