Ingersoll-Rand 125-200 HP/90-160 KW, 100-200 HP/75-160 KW instruction

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Ingersoll-Rand 125-200 HP/90-160 KW, 100-200 HP/75-160 KW technical manual

Contents

Form Apdd 738B Phone CCN 80440415 REV B AIR Compressor Group Bonded Warranty & Registered Start UP This unit was purchased from Rotary Screw AIR Compressor Table of Contents Safety and Warnings Safety Shutdown Decals Lift Here Viewed From Rear Decals Compressor Package Data Ingersoll-Rand Company Davidson, North Carolina InspectionUnpacking and Handling Tools Foundation Requirements VentilationNever elevate the compressor unit Performance will be affected Piping Moisture Content of Compressed AIRDo not use the compressor to support the discharge pipe Discharge Piping with Aftercooler ROTARY-RECIP in Parallel Rotary TWO Compressor System Electrical Installation Drive Motor Rotation Check Hasp Lever TAG KEY Lock Electrical InstallationFAN Motor Intellisys Operating Instructions Outdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Controller Intellisys Intellisys Controls Emergency Stop Power on LightStart Stop Display Screen Current StatusCurrent Status Items Operator DiagramPanel Flow Figure Intellisys Operator Setpoints Main Menu Options Items Range Step Unit Options Options Alarm History Sensor CalibrationSensor Calibration Items Clock Functions Alarm History Items Integral Sequencing Range Step Unit Integral Sequencing Status Main Menu Reset Alarm Main Menu AlarmsPage Maintenance Records Maintenance ScheduleMaintenance Procedures Number of Running HOURS, Whichever Occurs First Coolant Filter Inlet AIR Filter200 HP/132-160 KW Requires 2 Elements Elements Items Required CoolantCoolant Drain Hot coolant can cause severe injury Procedure CoolantSeparator Tank Scavenge SCREEN/ORIFICE Tools Required Tank cover bolt torque values Coolant Separator ElementRecommended Bolt Tightening Cross Pattern 125/200 HP Coolant Coolers Cooler Cores Cleaning Aftercooler Cleaning AftercoolerAftercooler Relubrication amount Lubricant Amount Motor Frame Size Grams Motor Lubrication Motor Lubrication Motor Bearing Maintenance Stored UnitsRecommended Motor Grease Hazardous voltage. Can cause severe injury or death Intellisys Removal Long Term Storage GeneralTools Controller Removal Coolant Sampling Procedure InstallationCoolant Hoses Removal General System Information AIR Cooled Compressors Design TemperaturesCoolant Cooler Cooling FAN Motor COOLANT/AIR Separation System Compressed AIR System The air system is composedOperation Electrical System Stepper Motor Inlet Control STAR-DELTA Type StarterCapacity Control Automatic Unloaded Start Modulation only Automatic START/STOP ControlFirst Second Some Examples of OperationExample Remote START/STOP Troubleshooting Chart Troubleshooting Chart Sequencer Power Outage Restart OptionLOW Ambient Separator DELTA-P Solenoid Modbus Remote LOAD/UNLOAD Reference Drawings Electrical Schematic Star DeltaPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled Foundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagrams Typical System Flow Diagram Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Corrosion ScaleFouling Parameter Concentration Frequency of AnalysisPage Total dissolved solids ppm Temperature FHardness ppm Alkalinity ppm Maintenance Record Maintenance Record Maintenance Record Maintenance Record