Rev C | Ingersoll-Rand 100-200 HP/75-160 KW, 125-200 HP/90-160 KW

8.4 FOUNDATION PLAN

125-150 HP/90-110 KW WATERCOOLED SINGLE STAGE

(CONTINUED)

56

39925300

REV C

Image 58

Ingersoll-Rand 100-200 HP/75-160 KW, 125-200 HP/90-160 KW technical manual Rev C

Contents

Phone CCN 80440415 REV B Form Apdd 738B AIR Compressor Group Bonded Warranty & Registered Start UP Rotary Screw AIR Compressor This unit was purchased from Table of Contents Safety and Warnings Safety Shutdown Lift Here Decals Decals Viewed From Rear Compressor Package Data Unpacking and Handling InspectionIngersoll-Rand Company Davidson, North Carolina Tools Never elevate the compressor unit VentilationFoundation Requirements Performance will be affected Do not use the compressor to support the discharge pipe Moisture Content of Compressed AIRPiping Discharge Piping with Aftercooler ROTARY-RECIP in Parallel Electrical Installation Rotary TWO Compressor System Rotation Check Drive Motor FAN Motor Electrical InstallationHasp Lever TAG KEY Lock Intellisys Operating Instructions Outdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Intellisys Controller Start Power on LightIntellisys Controls Emergency Stop Stop Current Status Display ScreenCurrent Status Items Panel Flow Figure DiagramOperator Intellisys Main Menu Operator Setpoints Options Options Items Range Step Unit Options Sensor Calibration Alarm HistorySensor Calibration Items Alarm History Items Clock Functions Integral Sequencing Integral Sequencing Range Step Unit Status Main Menu Reset Alarms Alarm Main MenuPage Maintenance Procedures Maintenance ScheduleMaintenance Records Number of Running HOURS, Whichever Occurs First 200 HP/132-160 KW Requires 2 Elements Inlet AIR FilterCoolant Filter Elements Coolant Drain CoolantItems Required Hot coolant can cause severe injury Coolant ProcedureSeparator Tank Scavenge SCREEN/ORIFICE Tools Required Recommended Bolt Tightening Cross Pattern Coolant Separator ElementTank cover bolt torque values 125/200 HP Cooler Cores Cleaning Coolant Coolers Aftercooler Aftercooler CleaningAftercooler Motor Lubrication Relubrication amount Lubricant Amount Motor Frame Size Grams Recommended Motor Grease Motor Bearing Maintenance Stored UnitsMotor Lubrication Hazardous voltage. Can cause severe injury or death Tools Long Term Storage GeneralIntellisys Removal Controller Removal Coolant Hoses InstallationCoolant Sampling Procedure Removal Coolant Cooler AIR Cooled Compressors Design TemperaturesGeneral System Information Cooling FAN Motor Operation Compressed AIR System The air system is composedCOOLANT/AIR Separation System Electrical System Capacity Control STAR-DELTA Type StarterStepper Motor Inlet Control Automatic Unloaded Start Automatic START/STOP Control Modulation onlyFirst Some Examples of Operation SecondExample Remote START/STOP Troubleshooting Chart Troubleshooting Chart LOW Ambient Power Outage Restart OptionSequencer Separator DELTA-P Solenoid Remote LOAD/UNLOAD Modbus Electrical Schematic Star Delta Reference DrawingsPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagram Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Fouling ScaleCorrosion Parameter Concentration Frequency of AnalysisPage Hardness ppm Temperature FTotal dissolved solids ppm Alkalinity ppm Maintenance Record Maintenance Record Maintenance Record Maintenance Record