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Air Compressor
Ingersoll-Rand
125-200 HP/90-160 KW, 100-200 HP/75-160 KW
technical manual
Maintenance Record
Models:
125-200 HP/90-160 KW
100-200 HP/75-160 KW
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93 pages
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Troubleshooting
Install
Diagram
Alarm History
Maintenance
Status Main Menu Reset
Procedure
Cooler Cores Cleaning
Temperature F
Safety
Page 91
Image 91
MAINTENANCE RECORD
DATE
RUN TIME
(HOURS)
WORK DONE
QTY.
UNIT
MEASURE
WORK
BY
89
Page 90
Page 92
Page 91
Image 91
Page 90
Page 92
Contents
Form Apdd 738B
Phone CCN 80440415 REV B
AIR Compressor Group Bonded Warranty & Registered Start UP
This unit was purchased from
Rotary Screw AIR Compressor
Table of Contents
Safety and Warnings
Safety Shutdown
Decals
Lift Here
Viewed From Rear
Decals
Compressor Package Data
Tools
Inspection
Ingersoll-Rand Company Davidson, North Carolina
Unpacking and Handling
Performance will be affected
Ventilation
Foundation Requirements
Never elevate the compressor unit
Discharge Piping with Aftercooler ROTARY-RECIP in Parallel
Moisture Content of Compressed AIR
Piping
Do not use the compressor to support the discharge pipe
Rotary TWO Compressor System
Electrical Installation
Drive Motor
Rotation Check
Intellisys Operating Instructions
Electrical Installation
Hasp Lever TAG KEY Lock
FAN Motor
Outdoor Sheltered Installation
1 Typical Outdoor Sheltered Installation
Intellisys Controller
Intellisys
Stop
Power on Light
Intellisys Controls Emergency Stop
Start
Current Status
Display Screen
Current Status Items
Intellisys
Diagram
Operator
Panel Flow Figure
Operator Setpoints
Main Menu
Options Items Range Step Unit
Options
Options
Sensor Calibration
Alarm History
Sensor Calibration Items
Clock Functions
Alarm History Items
Integral Sequencing Range Step Unit
Integral Sequencing
Status Main Menu Reset
Alarm Main Menu
Alarms
Page
Number of Running HOURS, Whichever Occurs First
Maintenance Schedule
Maintenance Records
Maintenance Procedures
Elements
Inlet AIR Filter
Coolant Filter
200 HP/132-160 KW Requires 2 Elements
Hot coolant can cause severe injury
Coolant
Items Required
Coolant Drain
Coolant
Procedure
Separator Tank Scavenge SCREEN/ORIFICE Tools Required
125/200 HP
Coolant Separator Element
Tank cover bolt torque values
Recommended Bolt Tightening Cross Pattern
Coolant Coolers
Cooler Cores Cleaning
Aftercooler
Aftercooler Cleaning
Aftercooler
Relubrication amount Lubricant Amount Motor Frame Size Grams
Motor Lubrication
Hazardous voltage. Can cause severe injury or death
Motor Bearing Maintenance Stored Units
Motor Lubrication
Recommended Motor Grease
Controller Removal
Long Term Storage General
Intellisys Removal
Tools
Removal
Installation
Coolant Sampling Procedure
Coolant Hoses
Cooling FAN Motor
AIR Cooled Compressors Design Temperatures
General System Information
Coolant Cooler
Electrical System
Compressed AIR System The air system is composed
COOLANT/AIR Separation System
Operation
Automatic Unloaded Start
STAR-DELTA Type Starter
Stepper Motor Inlet Control
Capacity Control
Automatic START/STOP Control
Modulation only
First
Some Examples of Operation
Second
Example
Remote START/STOP
Troubleshooting Chart
Troubleshooting Chart
Separator DELTA-P Solenoid
Power Outage Restart Option
Sequencer
LOW Ambient
Modbus
Remote LOAD/UNLOAD
Reference Drawings
Electrical Schematic Star Delta
Page
Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage
Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage
Foundation Plan 200 HP/132-160 KW Aircooled Single Stage
Foundation Plan 200 HP/132-160 KW Aircooled Single Stage
REV C
REV C
Foundation Plan 200 HP/132-160 KW Watercooled Single Stage
Foundation Plan 200 HP/132-160 KW Watercooled Single Stage
100-150 HP/75-110 KW TWO Stage
Foundation Plan Aircooled
Foundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage
Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage
Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage
Foundation Plan -WATERCOOLED
Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage
Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage
Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage
Flow Schematic Aircooled Single Stage
Page
Flow Schematic Watercooled 90F 32C Single Stage
Page
Flow Schematic Watercooled 115F 46 Single Stage
Page
Flow Schematic AIR-COOLED TWO Stage
Page
Flow Schematic Watercooled 90F 32C TWO Stage
Page
Flow Schematic Watercooled 115F 46C TWO Stage
Page
Typical System Flow Diagrams
Typical System Flow Diagram
Typical System Flow Diagrams
Typical System Flow Diagrams
Typical System Flow Diagrams
Typical System Flow Diagrams
Parameter Concentration Frequency of Analysis
Scale
Corrosion
Fouling
Page
Alkalinity ppm
Temperature F
Total dissolved solids ppm
Hardness ppm
Maintenance Record
Maintenance Record
Maintenance Record
Maintenance Record
