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Ingersoll-Rand 100-200 HP/75-160 KW, 125-200 HP/90-160 KW technical manual Maintenance Record

Models: 125-200 HP/90-160 KW 100-200 HP/75-160 KW

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MAINTENANCE RECORD

DATE

RUN TIME

(HOURS)

WORK DONE

QTY.

UNIT

MEASURE

WORK

BY

90

Image 92

Ingersoll-Rand 100-200 HP/75-160 KW, 125-200 HP/90-160 KW technical manual Maintenance Record

Contents

Phone CCN 80440415 REV B Form Apdd 738B AIR Compressor Group Bonded Warranty & Registered Start UP Rotary Screw AIR Compressor This unit was purchased from Table of Contents Safety and Warnings Safety Shutdown Lift Here Decals Decals Viewed From Rear Compressor Package Data Inspection Ingersoll-Rand Company Davidson, North CarolinaUnpacking and Handling Tools Ventilation Foundation RequirementsNever elevate the compressor unit Performance will be affected Moisture Content of Compressed AIR PipingDo not use the compressor to support the discharge pipe Discharge Piping with Aftercooler ROTARY-RECIP in Parallel Electrical Installation Rotary TWO Compressor System Rotation Check Drive Motor Electrical Installation Hasp Lever TAG KEY LockFAN Motor Intellisys Operating Instructions Outdoor Sheltered Installation 1 Typical Outdoor Sheltered Installation Intellisys Intellisys Controller Power on Light Intellisys Controls Emergency StopStart Stop Current Status Items Display ScreenCurrent Status Diagram OperatorPanel Flow Figure Intellisys Main Menu Operator Setpoints Options Options Items Range Step Unit Options Sensor Calibration Items Alarm HistorySensor Calibration Alarm History Items Clock Functions Integral Sequencing Integral Sequencing Range Step Unit Status Main Menu Reset Alarms Alarm Main MenuPage Maintenance Schedule Maintenance RecordsMaintenance Procedures Number of Running HOURS, Whichever Occurs First Inlet AIR Filter Coolant Filter200 HP/132-160 KW Requires 2 Elements Elements Coolant Items RequiredCoolant Drain Hot coolant can cause severe injury Separator Tank Scavenge SCREEN/ORIFICE Tools Required ProcedureCoolant Coolant Separator Element Tank cover bolt torque valuesRecommended Bolt Tightening Cross Pattern 125/200 HP Cooler Cores Cleaning Coolant Coolers Aftercooler Aftercooler CleaningAftercooler Motor Lubrication Relubrication amount Lubricant Amount Motor Frame Size Grams Motor Bearing Maintenance Stored Units Motor LubricationRecommended Motor Grease Hazardous voltage. Can cause severe injury or death Long Term Storage General Intellisys RemovalTools Controller Removal Installation Coolant Sampling ProcedureCoolant Hoses Removal AIR Cooled Compressors Design Temperatures General System InformationCoolant Cooler Cooling FAN Motor Compressed AIR System The air system is composed COOLANT/AIR Separation SystemOperation Electrical System STAR-DELTA Type Starter Stepper Motor Inlet ControlCapacity Control Automatic Unloaded Start First Modulation onlyAutomatic START/STOP Control Example SecondSome Examples of Operation Remote START/STOP Troubleshooting Chart Troubleshooting Chart Power Outage Restart Option SequencerLOW Ambient Separator DELTA-P Solenoid Remote LOAD/UNLOAD Modbus Electrical Schematic Star Delta Reference DrawingsPage Foundation Plan 125-150 HP/90-110KW Aircooled Single Stage Foundation Plan 125-150 HP/90-110 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage Foundation Plan 200 HP/132-160 KW Aircooled Single Stage REV C REV C Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan 200 HP/132-160 KW Watercooled Single Stage Foundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 100-150 HP/75-110 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan Aircooled 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED Foundation Plan -WATERCOOLED 100-150 HP/75-110 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Foundation Plan -WATERCOOLED 200 HP/132-160 KW TWO Stage Flow Schematic Aircooled Single Stage Page Flow Schematic Watercooled 90F 32C Single Stage Page Flow Schematic Watercooled 115F 46 Single Stage Page Flow Schematic AIR-COOLED TWO Stage Page Flow Schematic Watercooled 90F 32C TWO Stage Page Flow Schematic Watercooled 115F 46C TWO Stage Page Typical System Flow Diagram Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Typical System Flow Diagrams Scale CorrosionFouling Parameter Concentration Frequency of AnalysisPage Temperature F Total dissolved solids ppmHardness ppm Alkalinity ppm Maintenance Record Maintenance Record Maintenance Record Maintenance Record