Figure 1.1.1: MDrive34Plus Microstepping Integrated Motor
and Driver Electronics

SECTION 1.1

Introduction to the MDrive34Plus Microstepping

The MDrive34Plus Microstepping high torque inte- grated motor and driver is ideal for designers who want the simplicity of a motor with on-board electronics. The integrated electronics of the MDrive34Plus eliminate the need to run motor cabling through the machine, reducing the potential for problems due to electrical noise.

The unsurpassed smoothness and performance delivered by the MDrive34Plus Microstepping are achieved through IMS's advanced 2nd generation current control. By apply- ing innovative techniques to control current flow through the motor, resonance is significantly dampened over the entire speed range and audible noise is reduced.

The MDrive34Plus accepts a broad input voltage range from +12 to +75 VDC, delivering enhanced performance and speed. Oversized input capacitors are used to mini- mize power line surges, reducing problems that can occur with long runs and multiple drive systems. An extended operating range of –40° to +75°C (heat sink), –40° to

+90°C (Motor) provides long life, trouble free service in demanding environments.

The MDrive34Plus uses a NEMA 34 frame size high torque brushless motor combined with a microstepping driver, and accepts up to 20 resolution settings from full to 256 microsteps per full step, including: degrees, metric and arc minutes. These settings may be changed on-the-fly or downloaded and stored in nonvolatile memory with the use of a simple GUI which is provided. This eliminates the need for external switches or resistors. Parameters are changed via an SPI port.

The versatile MDrive34Plus Microstepping is available in multiple configurations to fit various system needs. Ro- tary motor versions come in three lengths and may include an internal optical encoder, control knob or planetary gearbox. Interface connections are accomplished with either a pluggable locking wire crimp or 12.0" (30.5 cm) flying leads.

The MDrive34Plus is a compact, powerful and inexpensive solution that will reduce system cost, design and assem- bly time for a large range of brushless motor applications.

Configuration Interface

The IMS Motor Interface software is an easy to install and use GUI for configuring the MDrive34Plus from a computer's USB port. GUI access is via the IMS SPI Motor Interface included on the CD shipped with the prod- uct, or from www.imshome.com. Optional cables are available for ease of connecting and configuring the MDrive.

Easy installation.

Automatic detection of MDrive version and communication configuration.

Will not set out-of-range values.

Tool-tips display valid range setting for each option.

Simple screen interfaces.

Features and Benefits

Highly Integrated Microstepping Driver and NEMA 34 High Torque Brushless Motor

Advanced 2nd Generation Current Control for Exceptional Performance and Smoothness

Single Supply: +12 to +75 VDC

Low Cost

Extremely Compact

20 Microstep Resolutions up to

51,200 Steps Per Rev Including:

Degrees, Metric, Arc Minutes

Optically Isolated Logic Inputs will

Accept +5 to +24 VDC Signals

Sourcing or Sinking

Automatic Current Reduction

Configurable:

Part 1: Hardware Specifications

1-5

Page 15
Image 15
Intelligent Motion Systems manual Introduction to the MDrive34Plus Microstepping, Features and Benefits

MDrive34Plus specifications

The Intelligent Motion Systems MDrive34Plus is an advanced integrated stepper motor and drive solution designed for a wide range of industrial automation applications. This compact device combines the motor, drive, and control into a single unit, simplifying installation and minimizing space requirements. This makes it an ideal choice for applications where space and efficiency are critical.

One of the standout features of the MDrive34Plus is its high torque output, which enables it to handle significant loads with ease. Rated for a variety of torque configurations, this stepper motor provides the necessary power for demanding tasks while maintaining precise control and smooth operation. The MDrive34Plus also features a high-resolution microstepping capability, which enhances performance by providing smoother motion and reducing audible noise.

The device employs advanced digital control technologies, ensuring accurate positioning and minimizing erratic performance. Integrated with onboard intelligence, the MDrive34Plus allows for programmable settings, including acceleration, deceleration, and speed control, which can be customized according to the specific requirements of the application.

In terms of connectivity, the MDrive34Plus offers a range of communication protocols including RS-232, RS-485, and USB options, allowing it to easily integrate with various control systems and enable real-time monitoring and diagnostics. This flexibility is vital for modern automation solutions where adaptability is key.

The MDrive34Plus is also designed for robust performance in challenging environments, featuring an IP65 rated enclosure that protects against dust and moisture. This makes it suitable for use in a variety of industrial settings such as packaging, assembly, and robotics.

Furthermore, the MDrive34Plus supports both open-loop and closed-loop control configurations. This versatility provides users with the ability to choose the best operational mode for their application, optimizing performance and efficiency.

In conclusion, the Intelligent Motion Systems MDrive34Plus is a powerful, flexible, and easy-to-install integrated motor and drive solution. With its high torque capabilities, advanced digital control features, diverse connectivity options, and robust design, it stands out as an excellent choice for modern automation challenges. Whether for precise positioning tasks or heavy load handling, the MDrive34Plus is equipped to meet a broad spectrum of operational demands.