Table of Contents

Safety Precautions and Instructions

. . . . . . . . . . . . . . . . . . 5

Introduction

. . . . . . . . . . . . . . . . . . 9

Service Assistance

. . . . . . . . . . . . . . . . . . 11

Section 1 Descriptions and Service Views

. . . . . . . . . . . . . . . . . . 13

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.3 Generator Set Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.4 Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.5 Transfer Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.6 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.7 OnCue Plus Generator Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

1.8 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.8.1 Carburetor Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.8.2 Programmable Interface Module (PIM) . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.8.3 Load Control Module (LCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.8.4 Load Shed Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.9 Service Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Section 2 Generator Set Operation

19

2.1

Prestart Checklist

19

2.2

Exercising the Generator Set

21

2.3

Generator Set Operation

21

 

2.3.1

Local Starting and Stopping

21

 

2.3.2

Automatic Starting and Stopping

21

 

2.3.3

Remote Starting and Stopping

21

 

2.3.4

Engine Start Crank Cycle

21

 

2.3.5

Engine Cooldown

21

 

2.3.6

Automatic Operation with Model RXT Transfer Switch

21

 

2.3.7

Automatic Operation with Other Transfer Switches

22

2.4

Exercise

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

 

2.4.1

Setting the Exerciser

22

 

2.4.2

Unloaded Cycle Exercise with Complete System Diagnostics

22

 

2.4.3

Unloaded Full-Speed Exercise

23

 

2.4.4

Loaded Full-Speed Exercise (with RXT only)

23

 

2.4.5

Power Failure During Exercise Cycle

23

2.5

Faults . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

 

2.5.1

Warnings

24

 

2.5.2

Shutdowns

24

 

2.5.3

ATS Communication Errors

24

 

2.5.4

Resetting the Controller after a Fault Shutdown

24

2.6

Generator Enclosure Thermostat

27

Section 3 RDC2 Controller Operation

29

3.1

RDC2 Generator Set/ Transfer Switch Controller

29

3.2

Controls and Indicators

29

 

3.2.1

Controller Keypad

30

 

3.2.2

LED Indicators

30

 

3.2.3

LCD Display

31

3.3

Controller Power

32

3.4

Battery Charging

32

3.5

Changing Settings

32

3.6

Setting the Exerciser

34

 

3.6.1 Setting the Exerciser at Controller Power-up

34

 

3.6.2 Changing the Exercise Settings

34

3.7

RDC2 Controller Menus

36

3.8

Main Menu

36

3.9

Overview Menu

37

3.10

Engine Metering Menu

37

3.11

Generator Metering Menu

38

3.12

Generator Set Information Menu

39

3.13

Genset Run Time Menu

39

TP-6880 10/14

Table of Contents

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Kohler 8/10/12RESVL manual Table of Contents